×
Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

* Please use a valid business email

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

US Expanded Thermoplastic Polyurethane (E-TPU) Market

ID: MRFR/CnM/11382-HCR
100 Pages
Garvit Vyas
October 2025

US Expanded Thermoplastic Polyurethane (E-TPU) Market

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

US Expanded Thermoplastic Polyurethane (E-TPU) Market Infographic
Purchase Options

US Expanded Thermoplastic Polyurethane (E-TPU) Market Summary

As per Market Research Future analysis, the US expanded thermoplastic-polyurethane-e-tpu market size was estimated at 49.1 USD Billion in 2024. The US expanded thermoplastic-polyurethane-e-tpu market is projected to grow from 53.69 USD Billion in 2025 to 131.27 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 9.3% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US expanded thermoplastic-polyurethane-e-tpu market is poised for growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping product development in the e-tpu market.
  • Technological advancements are enhancing the performance and applications of e-tpu materials.
  • The sports and leisure segment remains the largest, while the electronics segment is the fastest-growing in the e-tpu market.
  • Rising demand for lightweight materials and advancements in manufacturing processes are key drivers of market growth.

Market Size & Forecast

2024 Market Size 49.1 (USD Billion)
2035 Market Size 131.27 (USD Billion)
CAGR (2025 - 2035) 9.35%

Major Players

BASF SE (DE), Covestro AG (DE), Huntsman Corporation (US), Wanhua Chemical Group Co Ltd (CN), Mitsui Chemicals Inc (JP), Kraton Corporation (US), Lubrizol Corporation (US), Evonik Industries AG (DE)

US Expanded Thermoplastic Polyurethane (E-TPU) Market Trends

The expanded thermoplastic-polyurethane-e-tpu market is currently experiencing notable growth, driven by increasing demand across various sectors. This material is recognized for its versatility, durability, and lightweight properties, making it suitable for applications in automotive, footwear, and consumer goods. The ongoing trend towards sustainability is also influencing the market, as manufacturers seek eco-friendly alternatives. Innovations in production techniques are enhancing the performance characteristics of e-TPU, which may lead to broader adoption in specialized applications. Furthermore, the rise of e-commerce is facilitating access to these materials, potentially expanding the customer base and driving competition among suppliers. In addition, the regulatory landscape is evolving, with stricter environmental standards prompting companies to invest in sustainable practices. This shift could lead to increased research and development efforts aimed at improving the recyclability and overall environmental impact of e-TPU products. As the market matures, collaboration between manufacturers and end-users is likely to foster innovation, ensuring that the expanded thermoplastic-polyurethane-e-tpu market remains competitive and responsive to changing consumer preferences. Overall, the outlook appears positive, with various factors converging to support growth and diversification in this sector.

Sustainability Initiatives

The push for sustainable materials is reshaping the expanded thermoplastic-polyurethane-e-tpu market. Companies are increasingly focusing on eco-friendly production methods and recyclable materials to meet consumer demand for greener products. This trend is likely to drive innovation and investment in sustainable practices.

Technological Advancements

Advancements in manufacturing technologies are enhancing the properties of expanded thermoplastic-polyurethane-e-tpu. Innovations such as improved processing techniques and material formulations are expected to expand the range of applications, making e-TPU more appealing to various industries.

Market Diversification

The expanded thermoplastic-polyurethane-e-tpu market is witnessing diversification in its applications. As industries explore new uses for e-TPU, from automotive components to medical devices, the potential for growth in niche markets appears promising, indicating a shift towards broader adoption.

Market Segment Insights

By Type: Polyester (Largest) vs. Polycaprolactone (Fastest-Growing)

In the US expanded thermoplastic-polyurethane-e-tpu market, the distribution of market share among the segment values reveals a clear leadership position for polyester, which dominates the landscape. Polyester's extensive applications in various industries have solidified its status, making it the preferred choice for many manufacturers. Meanwhile, polyether and polycaprolactone represent noteworthy contenders, with polycaprolactone emerging rapidly due to its unique properties and increasing adoption in specialized applications. The growth trends for these segments are driven by several factors, including innovation in material properties and an expanding range of applications for polycaprolactone. As industries demand more versatile and sustainable solutions, polycaprolactone is gaining traction and is seen as the fastest-growing option. Polyester remains robust due to its proven performance and established supply chains, while polyether provides valuable alternatives for specific niche uses in the market.

Polyester (Dominant) vs. Polycaprolactone (Emerging)

Polyester, recognized as the dominant type in the US expanded thermoplastic-polyurethane-e-tpu market, is favored for its durability and adaptability in various applications. Its properties make it suitable for use in industries such as automotive, electronics, and consumer goods, where it consistently meets performance and reliability standards. On the other hand, polycaprolactone, although still emerging, is gaining momentum thanks to its biodegradable nature and flexibility, which appeals to environmentally conscious manufacturers. As a result, polycaprolactone is increasingly employed in high-performance applications and innovative product designs. The ongoing shift towards sustainability and advanced manufacturing techniques positions polycaprolactone favorably for future growth.

By Raw Material: Polyols (Largest) vs. Diisocyanate (Fastest-Growing)

The US expanded thermoplastic-polyurethane-e-tpu market shows a diverse distribution among its raw material segments, with polyols holding the largest share due to their widespread application in various industries. Diisocyanate and diols follow, reflecting significant roles but with smaller market contributions. As companies increasingly focus on sustainability and reducing emissions, the demand for eco-friendly raw materials is rising, thus influencing market dynamics. In terms of growth trends, diisocyanate emerges as the fastest-growing segment, driven by increasing industrial applications and the demand for high-performance materials. The push for innovations in manufacturing processes and formulations is also spurring the growth of diols. As these materials are integral to the production of expanded thermoplastic polyurethanes, advancements in technology and regulatory frameworks further support their adoption across industries.

Polyols: Dominant vs. Diisocyanate: Emerging

Polyols serve as the dominant raw material in the US expanded thermoplastic-polyurethane-e-tpu market, characterized by their versatility and significant integration into various applications including coatings, adhesives, and elastomers. Their established market presence and extensive use contribute to a stable demand base. On the other hand, diisocyanate, while currently emerging, is rapidly gaining traction due to its crucial role in enhancing performance characteristics of polyurethanes. Innovators within the sector are continuously exploring advancements in diisocyanate formulations to improve environmental profiles and product performance, which positions them strongly as the segment shifts towards sustainability and higher efficiency in production methodologies.

By Application: Automotive (Largest) vs. Footwear (Fastest-Growing)

In the US expanded thermoplastic-polyurethane-e-tpu market, automotive applications hold the largest share, driven by their extensive use in various automotive components, including interior and exterior parts. Following automotive, footwear is making significant inroads, rapidly capturing market attention with innovations tailored to enhance performance and comfort. Other sectors like electronics and furniture also contribute to the market, albeit at a smaller scale. The growth trends in the application segment are primarily influenced by evolving consumer preferences and an increasing demand for lightweight, durable materials. The automotive industry is transitioning towards eco-friendly solutions, propelling the demand for expanded thermoplastic polyurethanes. Meanwhile, the footwear segment attracts a younger demographic keen on fashionable yet functional products, positioning itself as the fastest-growing application in the market.

Automotive: Dominant vs. Footwear: Emerging

The automotive sector is characterized by its extensive application of expanded thermoplastic-polyurethane-e-tpu in producing lightweight components that comply with stringent regulatory standards for energy efficiency and emissions. This segment emphasizes durability and performance, making it a dominant force in the market. In contrast, the footwear segment is emerging rapidly, driven by innovation in design and functionality. Brands are increasingly adopting expanded thermoplastic polyurethanes to enhance comfort and responsiveness in footwear, catering to a fitness-conscious consumer base. The demand for customizability and aesthetic appeal further distinguishes footwear, making it a pivotal segment for future growth in the US expanded thermoplastic-polyurethane-e-tpu market.

Get more detailed insights about US Expanded Thermoplastic Polyurethane (E-TPU) Market

Key Players and Competitive Insights

The expanded thermoplastic-polyurethane-e-tpu market is characterized by a dynamic competitive landscape, driven by innovation, sustainability, and strategic partnerships. Key players such as BASF SE (Germany), Huntsman Corporation (US), and Covestro AG (Germany) are actively shaping the market through their distinct operational focuses. BASF SE (Germany) emphasizes innovation in product development, particularly in sustainable materials, while Huntsman Corporation (US) is leveraging its extensive R&D capabilities to enhance performance characteristics of its e-TPU offerings. Covestro AG (Germany) is strategically positioned with a focus on digital transformation and expanding its production capabilities to meet growing demand. Collectively, these strategies foster a competitive environment that prioritizes technological advancement and sustainability.

In terms of business tactics, companies are increasingly localizing manufacturing and optimizing supply chains to enhance efficiency and responsiveness to market demands. The market structure appears moderately fragmented, with several key players exerting influence over specific segments. This fragmentation allows for niche players to thrive, while larger corporations consolidate their market positions through strategic initiatives.

In October 2025, Huntsman Corporation (US) announced a significant investment in a new production facility aimed at increasing its e-TPU output. This move is expected to enhance the company's capacity to meet rising demand in the automotive and footwear sectors, thereby solidifying its market position. The strategic importance of this investment lies in its potential to streamline operations and reduce lead times, which are critical in a fast-paced market environment.

In September 2025, Covestro AG (Germany) launched a new line of bio-based e-TPU materials, reflecting its commitment to sustainability. This initiative not only aligns with global trends towards eco-friendly products but also positions Covestro as a leader in sustainable innovation within the market. The introduction of these materials is likely to attract environmentally conscious consumers and businesses, thereby expanding Covestro's market share.

In August 2025, BASF SE (Germany) entered into a strategic partnership with a leading footwear manufacturer to develop customized e-TPU solutions. This collaboration is indicative of the growing trend towards tailored solutions in the industry, allowing BASF to leverage its expertise in material science while enhancing the product offerings of its partner. Such partnerships are crucial for driving innovation and meeting specific customer needs in a competitive landscape.

As of November 2025, current competitive trends indicate a strong emphasis on digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the landscape, enabling companies to pool resources and expertise for enhanced innovation. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and adapt to evolving market demands.

Key Companies in the US Expanded Thermoplastic Polyurethane (E-TPU) Market market include

Future Outlook

US Expanded Thermoplastic Polyurethane (E-TPU) Market Future Outlook

The expanded thermoplastic-polyurethane-e-tpu market is projected to grow at a 9.35% CAGR from 2024 to 2035, driven by increasing demand in automotive and consumer goods sectors.

New opportunities lie in:

  • Development of customized e-tpu solutions for niche applications
  • Expansion into sustainable e-tpu production methods
  • Integration of smart technology in e-tpu products for enhanced functionality

By 2035, the market is expected to achieve substantial growth, driven by innovation and strategic investments.

Market Segmentation

US Expanded Thermoplastic Polyurethane (E-TPU) Market Type Outlook

  • Polyester
  • Polyether
  • Polycaprolactone

US Expanded Thermoplastic Polyurethane (E-TPU) Market Application Outlook

  • Automotive
  • Footwear
  • Sports and leisure
  • Electronics
  • Logistics
  • Furniture
  • Engineering
  • Others

US Expanded Thermoplastic Polyurethane (E-TPU) Market Raw Material Outlook

  • Polyols
  • Diisocyanate
  • Diols

Report Scope

MARKET SIZE 202449.1(USD Billion)
MARKET SIZE 202553.69(USD Billion)
MARKET SIZE 2035131.27(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)9.35% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies Profiled["BASF SE (DE)", "Covestro AG (DE)", "Huntsman Corporation (US)", "Wanhua Chemical Group Co Ltd (CN)", "Mitsui Chemicals Inc (JP)", "Kraton Corporation (US)", "Lubrizol Corporation (US)", "Evonik Industries AG (DE)"]
Segments CoveredType, Raw Material, Application
Key Market OpportunitiesGrowing demand for lightweight, durable materials in automotive and consumer goods sectors presents opportunities.
Key Market DynamicsRising demand for lightweight materials drives innovation in the expanded thermoplastic-polyurethane-e-tpu market.
Countries CoveredUS

Leave a Comment

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions