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US Digital MRO Market Share

ID: MRFR//11064-HCR | 128 Pages | Author: Sejal Akre| May 2024

Reducing operational turnaround times and minimizing aircraft-on-ground (AOG) time through predictive maintenance has become a pivotal focus for airlines in enhancing overall operational efficiency. A groundbreaking research paper published in July 2018 by the London School of Economics and Political Science in collaboration with Inmarsat (UK) underscored the transformative potential of connected aircraft, primarily driven by satellite communications. According to the findings, the adoption of connected aircraft has the potential to save airlines a staggering USD 15 billion annually in operational costs and simultaneously contribute to a substantial reduction of CO2 emissions by 21.3 million tonnes by the year 2035. This paradigm shift is expected to play a crucial role in shaping the trajectory of the global digital Maintenance, Repair, and Operations (MRO) market.
The research paper further highlighted that the global spending by airlines on maintenance, repair, and operations amounted to approximately USD 62.1 billion in 2016. This substantial figure is projected to witness a significant increase, reaching an estimated USD 90 billion by the year 2024. The exponential rise in expenditure underscores the critical importance airlines place on maintaining and optimizing their fleets for efficient, safe, and sustainable operations.
Connected aircraft leverage real-time data to create live data records during flights. This capability allows airlines to proactively identify and address component or system issues while the aircraft is in operation. By continuously monitoring and analyzing data streams, operators can gain insights into the health and performance of various aircraft systems. This real-time monitoring enables predictive maintenance, allowing airlines to take necessary actions to address potential issues before they escalate, thereby minimizing unplanned maintenance events and reducing AOG time.
The strategic investment by aircraft operators in upgrading their existing fleets with advanced connected systems and solutions has witnessed significant momentum in recent years. Airlines recognize the inherent value of connected aircraft in optimizing operational processes, reducing costs, and enhancing overall safety. The infusion of connectivity into aircraft systems facilitates a seamless flow of data, enabling a proactive approach to maintenance rather than a reactive one.
The growth of the global digital MRO market is intricately linked to the increased adoption of connected aircraft technologies. As operators increasingly prioritize the implementation of advanced systems that enable real-time monitoring and predictive maintenance, the demand for digital MRO solutions is set to surge. These solutions encompass a spectrum of technologies, including big data analytics, Internet of Things (IoT), and Artificial Intelligence (AI), which collectively empower airlines to make data-driven decisions and streamline their maintenance operations.
In conclusion, the drive to reduce operational turnaround times and enhance aircraft efficiency has led to a significant paradigm shift in the aviation industry. The adoption of connected aircraft, backed by satellite communications and real-time data analytics, stands as a transformative force with profound implications for the global digital MRO market. The substantial savings in operational costs and the environmental benefits outlined in the research paper underscore the compelling reasons for airlines to invest in connected systems. As the aviation industry continues to prioritize connectivity and data-driven maintenance strategies, the digital MRO market is poised for substantial growth in the foreseeable future.
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Covered Aspects:

Report Attribute/Metric Details
Base Year For Estimation 2022
Historical Data 2018- 2022
Forecast Period 2022-2032
Growth Rate 13.0% (2023-2032)

US Digital MRO Market Overview


US Digital MRO Market Size was valued at USD 286.5 million in 2022. The Attack Helicopter Market industry is projected to grow USD 963.9 million by 2032, exhibiting a compound annual growth rate (CAGR) of 13.0% during the forecast period (2022 - 2032). Developments in technology, the requirement for affordable maintenance, and the expansion of the aviation sector are the key market drivers enhancing the market growth.


Digital MRO Market Overview


Source Secondary Research, Primary Research, MRFR Database and Analyst Review


Digital MRO Market Trends


Growing internet connectivity around the world is driving the market growth.


The growing use of predictive maintenance is one significant development. To anticipate and avert maintenance problems, airlines and aerospace firms are utilizing sensor technologies and sophisticated data analytics. This proactive strategy leads to more dependable and efficient operations, saves downtime, lowers operating costs, and improves safety because maintenance can be precisely scheduled as needed. The incorporation of Internet of Things (IoT) technology is another noteworthy trend. IoT is being used to link different systems and parts in engines and airplanes, allowing for data transfer and real-time monitoring. Utilizing this data allows for performance optimization, anomaly detection, and optimal component performance. The supply chain is also benefiting from IoT technology, which is shortening lead times and simplifying the distribution and acquisition of spare parts.


In addition, blockchain technology is starting to change the digital maintenance and repair industry. It provides straightforward and safe record-keeping features, which are especially helpful for monitoring the history of maintenance for important aircraft parts. Blockchain technology has the potential to improve traceability, lower the possibility of fake parts, and expedite regulatory compliance—all of which will raise safety and efficiency in the aviation sector and, in turn, boost the market CAGR. Furthermore, there is a growing trend toward a greater emphasis on sustainability and minimizing the environmental impact of aviation. Aircraft component lifespans are being increased, pollutants are being decreased, and fuel efficiency is being optimized with digital MRO solutions. The aviation industry's dedication to reducing its carbon footprint is reflected in this trend, which is in line with international efforts to combat climate change and has grown to be a major catalyst for innovation and investment in the digital MRO space. All of these factors point to the US Digital MRO market's dynamic evolution, which has been fueled by the aviation and aerospace industry's desire for sustainability, efficiency, and safety. Thus propelling the Digital MRO market revenue.


Digital MRO Market Segment Insights


Digital MRO Technology Insights


The US Digital MRO market segmentation, based on Technology, includes AR/VR, 3D Printing, Blockchain, Artificial Intelligence and Big Data Analytics, Robotics, Digital Twin and simulation, Internet of Things (IoT), and Cloud Computing. The "Artificial Intelligence and Big Data Analytics" technology sector leads the US Digital MRO industry. The widespread application of AI and data analytics for performance optimization and predictive maintenance is principally responsible for this supremacy. Big data analysis and AI-driven algorithms allow the aviation sector to optimize fuel efficiency, minimize downtime, and anticipate maintenance needs. These technologies are essential in propelling the growth of the AI and Big Data Analytics segment within the Digital MRO market because they provide significant cost savings, enhanced safety, and streamlined operations.


Digital MRO Application Insights


The US Digital MRO market segmentation, based on Application, includes Inspection, Predictive Maintenance, Parts Replacement, Performance Monitoring, Training, Inventory Management, and Mobility. "Predictive Maintenance" is the most popular application in the US digital maintenance and repair market. The significant advantages this sector provides to the aviation and aerospace industries are what fuel its rise to prominence. Predictive maintenance uses sensor technologies and data analytics to track the condition of aircraft systems and parts in real-time. Airlines can cut downtime, repair costs, and safety by seeing possible problems before they become serious.


Digital MRO End User Insights


The US Digital MRO market segmentation, based on End Users, includes MROs, Airlines, and OEMs. "Airlines" is the largest end-user segment in the US digital maintenance and repair market. The dominance of this category can be ascribed to multiple important causes. Digital MRO solutions are being adopted by airlines more frequently in an effort to lower maintenance costs, improve safety, and maximize operational efficiency. For their fleets to operate dependably and economically, they must be able to forecast maintenance requirements, track aircraft performance in real-time, and effectively manage inventories.


Figure 1: US Digital MRO Market, by End Users, 2022 & 2032 (USD Billion)


US Digital MRO Market, by End Users, 2022 & 2032


Source Secondary Research, Primary Research, MRFR Database and Analyst Review


Digital MRO End User Insights


The country’s  growing aircraft deliveries are the cause of this rise. The rapidly growing trend of MRO digitization among OEMs and the aviation sector has fueled the growth of the digital MRO market in US. Major airlines are investing more as a result of MRO businesses' growing product portfolio, particularly in the United States. The region's potential to generate money from the MRO industry has increased due to the growing popularity of AI-powered solutions among end users.


Digital MRO Key Market Players & Competitive Insights


Market participants are undertaking strategic activities to expand their presence, with market developments including concentrating on innovation and building their digital maintenance and repair (MRO) portfolios to satisfy the industry's increasing need for predictive maintenance and increased operational effectiveness. Leading market players focus on collaborations, and partnerships are commonplace as businesses want to capitalize on IoT, AI, and data analytics capabilities.


Key Companies in the Digital MRO market include



  • Lufthansa technik (Germany)

  • The Boeing Company (USA)

  • Airbus (France)

  • IBM corporations (USA)

  • Air France and KLM Engineering (France)

  • ST Aerospace (Asia Pacific and Europe)

  • SIA Engineering (Singapore)

  • Honeywell (USA)

  • General Electric (USA)

  • RAMCO Systems (India)

  • Swiss Aviation Software’s (Switzerland)

  • Delta tech ops (USA)

  • Turkish Technik (Turkey)

  • Hexaware Technologies (India)


Digital MRO Market Segmentation


Digital MRO Technology Outlook



  • AR/VR

  • 3D Printing

  • Blockchain

  • Artificial Intelligence & Big Data Analytics

  • Robotics

  • Digital Twin & Simulation

  • Internet of Things (IoT)

  • Cloud Computing


Digital MRO Application Outlook



  • Inspection

  • Predictive Maintenance

  • Parts Replacement

  • Performance Monitoring

  • Training

  • Inventory Management

  • Mobility


Digital MRO End User Outlook



  • MROs

  • Airlines

  • OEMs

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