US Cotton Yarn Market Research Report: By Type (Carded Yarn, Combed Yarn, Others) and By Application (Apparel, Home Textiles, Industrial Textiles, Other) - Forecast to 2035

US Cotton Yarn Market Overview

The US Cotton Yarn Market Size was estimated at 10.13 (USD Billion) in 2023. The US Cotton Yarn Industry is expected to grow from 10.89(USD Billion) in 2024 to 23.25 (USD Billion) by 2035. The US Cotton Yarn Market CAGR (growth rate) is expected to be around 7.138% during the forecast period (2025 - 2035).

Key US Cotton Yarn Market Trends Highlighted

Recent trends in the US Cotton Yarn Market indicate a growing consumer preference for sustainable and organic products. As awareness of environmental issues increases, many manufacturers are shifting towards using sustainably sourced cotton. This movement aligns with a larger trend favoring eco-friendly textiles, driven by consumer demand for more responsible manufacturing practices. Additionally, there is a notable rise in the popularity of athleisure and casual wear, which is encouraging the development of cotton yarns that offer comfort and versatility. Key market drivers in this space include the increasing demand for cotton in the apparel and home textile sectors.The US cotton industry benefits from a well-structured supply chain and established farming practices, which helps maintain the quality and consistency of cotton yarn. Technological advancements in spinning and dyeing processes are also enhancing production efficiency and enabling the creation of innovative yarn characteristics. As a result, manufacturers are better equipped to meet diverse consumer needs. Opportunities to be explored in the US Cotton Yarn Market include the expansion of product ranges to include new blends, such as cotton with synthetic fibers, which can cater to the growing performance-oriented textile segment. Moreover, fostering local production could enhance product authenticity and support domestic economies, appealing to consumers who value local sourcing.Overall, these trends point towards a dynamic environment where sustainability, innovation, and consumer preferences are driving the US Cotton Yarn Market forward.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

US Cotton Yarn Market Drivers

Sustainable Fashion Trends Boosting Demand for Natural Fibers

The rising trend towards sustainability in the fashion industry is a significant driver for the US Cotton Yarn Market Industry. American consumers are increasingly seeking eco-friendly and sustainable clothing options, leading brands to focus on natural fibers like cotton. According to data from the U.S. Environmental Protection Agency, textiles contribute approximately 5% of total municipal solid waste and nearly 10.5 million tons of textile waste ends up in landfills annually.The heightened awareness around these statistics is driving manufacturers to source sustainable cotton yarn, thus supporting market growth. Organizations like the Cotton Incorporated are actively promoting the use of cotton in apparel, encouraging sustainable practices that resonate with environmentally-conscious consumers. This trend is expected to elevate the demand for cotton yarn substantially over the forecast period.

Technological Advancements in Production Processes

Innovations in textile manufacturing processes are propelling the growth of the US Cotton Yarn Market Industry. The integration of advanced technologies such as automation and artificial intelligence in yarn production has resulted in enhanced efficiency and quality. The National Cotton Council of America reports that improved technology has led to increased yield and better fiber quality. For instance, precision agriculture techniques are allowing farmers to optimize cotton production, which can increase output by approximately 20% in optimal conditions.This ongoing technological shift is facilitating higher production rates and meeting the burgeoning demand for cotton yarn, ensuring the market remains robust.

Growing E-commerce and Retail Opportunities

The exponential growth of e-commerce platforms has paved the way for increased sales of cotton clothing, thus driving the US Cotton Yarn Market Industry. According to the U.S. Census Bureau, retail e-commerce sales for the second quarter of 2021 were estimated at $222.5 billion, signifying a 16.1% increase compared to the same period the previous year. This surge in online shopping has made it easier for consumers to access cotton products, expanding market participation.Major retailers such as Amazon and Walmart are investing in textile supply chains and promoting cotton fabric products, which encourages the growth of cotton yarn usage. This shift in shopping behavior presents a significant opportunity for native cotton yarn suppliers to capitalize on this booming trend.

US Cotton Yarn Market Segment Insights

Cotton Yarn Market Type Insights

The US Cotton Yarn Market is an essential sector within the textile industry, uniquely categorized by Type into several variations that respond to differing consumer needs and manufacturing processes. This segment includes Carded Yarn, Combed Yarn, and various other types that serve specialized applications in industries ranging from apparel to home textiles. Carded Yarn is often preferred for its affordability and versatility, making it a popular choice among producers targeting budget-conscious consumers, while Combed Yarn is recognized for its superior quality, smoothness, and strength, thus appealing to those willing to invest more in premium products.The presence of these variations not only caters to a wide array of end-user preferences but also encourages innovation within manufacturing processes to enhance yarn properties further, leading to market growth. The primary characteristics that distinguish these yarn types are their production methods and resultant textures, which are increasingly important factors influencing consumer buying decisions in the US. The growing trend of sustainability in textiles has also begun to influence the production of Cotton Yarn types, as manufacturers explore eco-friendly practices in their production methods and product offerings to meet rising consumer demands for sustainable options.The US Cotton Yarn Market segmentation is vital for understanding the broader industry dynamics, as each type reflects specific manufacturing capabilities and consumer preferences that drive sales and market trends. As indicated by ongoing shifts in consumer behavior and the ever-evolving landscape of the textile industry, the US Cotton Yarn Market continues to adapt and grow, with each type of yarn playing a crucial role in meeting diverse market needs. Furthermore, cotton's natural properties contribute to the overall interest in the Cotton Yarn Market, as consumers increasingly prioritize organic materials in their purchasing choices.In summary, the Type segment offers insight into the complexity and adaptability of the US Cotton Yarn Market, highlighting how various types meet distinct consumer demands while driving overall market growth.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

Cotton Yarn Market Application Insights

The Application segment of the US Cotton Yarn Market encompasses various sectors, with each playing a crucial role in driving market dynamics. The Apparel segment is particularly significant, as it includes a wide range of clothing items, catering to fashion and functional needs. Home Textiles also hold a notable position, contributing to demand through products such as curtains, bed linens, and upholstery, reflecting the growing emphasis on quality home environments. In addition, the Industrial Textiles segment addresses the needs of various industries, utilizing cotton yarn in applications such as technical fabrics, contributing to industrial uses while providing durability and comfort.Another category, labeled as Other, comprises numerous miscellaneous items that can include everything from quilting to crafts, showcasing the versatility of cotton yarn. The growth in these segments is driven by increasing consumer preference for sustainable materials, alongside innovations in spinning techniques and dyeing processes, presenting opportunities for manufacturers and marketers alike. Overall, the US Cotton Yarn Market segmentation illustrates a diverse landscape, reflecting both changing consumer preferences and industry needs.

US Cotton Yarn Market Key Players and Competitive Insights

The US Cotton Yarn Market exhibits a dynamic competitive landscape where various players vie for market share through innovation, sustainable practices, and the ability to fulfill consumer demands. This market is primarily driven by the increasing demand for cotton yarn in the textile and apparel industries, alongside a growing emphasis on environmental sustainability. Competitive strategies within this market include the development of high-quality yarn products, investment in technology to enhance production efficiency, and strategic partnerships aimed at leveraging supply chain capabilities. Additionally, the influence of global trends, such as the sustainable fashion movement and shifts in consumer preferences towards eco-friendly materials, has intensified competition among manufacturers and suppliers.Southern Cotton Growers stands out as a prominent entity within the US Cotton Yarn Market, characterized by its strong commitment to quality and sustainability. The company demonstrates a well-established market presence, supported by its focus on producing premium cotton fiber and yarn that meets the evolving needs of customers. Southern Cotton Growers leverages its extensive network of regional cotton farms and has created a robust supply chain that ensures consistent quality and availability of cotton yarn. The strengths of Southern Cotton Growers lie in its ability to adapt to market changes swiftly, invest in advanced technologies for processing cotton, and establish long-term relationships with customers, further contributing to its leadership position in this competitive landscape.Gildan Activewear is another key player in the US Cotton Yarn Market, recognized for its extensive range of products and commitment to sustainability. The company specializes in manufacturing a wide array of apparel products that incorporate cotton yarn, including activewear, t-shirts, and socks. Gildan’s market presence is bolstered by its robust distribution channels and strategic business operations focused on quality and affordability. The company is known for its strengths in operational efficiency, which has been enhanced through investments in manufacturing technologies and environmentally friendly practices. Additionally, Gildan has engaged in strategic mergers and acquisitions to expand its market footprint in the US, enriching its product offerings and supply chain capabilities. Through these initiatives, Gildan Activewear continues to solidify its position within the US Cotton Yarn Market, catering to diverse customer needs while committing to responsible sourcing and production practices.

Key Companies in the US Cotton Yarn Market Include

• Southern Cotton Growers


• Gildan Activewear


• Burlington Industries


• Intex Resources


• Coggins International


• Dunavant Enterprises


• Parkdale Mills


• Dahlia Yarn Company


• American Spinning Company


• Cotton Incorporated


• Mohawk Industries


• Brookwood Farms


• Tennessee Valley Authority

US Cotton Yarn Market Industry Developments

The US Cotton Yarn Market has seen significant activity recently with several developments shaping its trajectory. Major companies such as Gildan Activewear and Parkdale Mills have focused on sustainability initiatives to enhance production efficiency and reduce environmental impact. In September 2023, Dunavant Enterprises announced an expansion of its operations to meet increasing domestic demand for cotton products, indicating a growth trend in the sector. Furthermore, the Cotton Incorporated organization continues to influence market dynamics by promoting cotton's benefits, resulting in heightened consumer awareness.In terms of mergers and acquisitions, Southern Cotton Growers completed a strategic acquisition of a regional competitor in August 2023, aiming to consolidate its market share. Another notable transaction occurred in July 2023 when Mohawk Industries acquired a yarn manufacturing facility from Burlington Industries to broaden its product offerings.The growth in market valuation for these companies is driven by rising demand in apparel and home textiles, supported by overall positive trends in the US manufacturing sector. Over the past few years, there has been an increased focus on domestic sourcing, contributing to a robust market environment for cotton yarn products.

US Cotton Yarn Market Segmentation Insights

Cotton Yarn Market Type Outlook

• Carded Yarn


• Combed Yarn


• Others

Cotton Yarn Market Application Outlook

• Apparel


• Home Textiles


• Industrial Textiles


• Other

Report Attribute/Metric Source:	Details
MARKET SIZE 2018	10.13(USD Billion)
MARKET SIZE 2024	10.89(USD Billion)
MARKET SIZE 2035	23.25(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)	7.138% (2025 - 2035)
REPORT COVERAGE	Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR	2024
MARKET FORECAST PERIOD	2025 - 2035
HISTORICAL DATA	2019 - 2024
MARKET FORECAST UNITS	USD Billion
KEY COMPANIES PROFILED	Southern Cotton Growers, Gildan Activewear, Burlington Industries, Intex Resources, Coggins International, Dunavant Enterprises, Parkdale Mills, Dahlia Yarn Company, American Spinning Company, Cotton Incorporated, Mohawk Industries, Brookwood Farms, Tennessee Valley Authority
SEGMENTS COVERED	Type, Application
KEY MARKET OPPORTUNITIES	Sustainable and organic cotton demand, Growth in athleisure apparel, Innovative textile applications, Rise of e-commerce platforms, Expansion in home textile sector
KEY MARKET DYNAMICS	sustainable production practices, growing demand for organic yarns, fluctuations in cotton prices, import restrictions and tariffs, evolving fashion trends
COUNTRIES COVERED	US