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US Biorefinery Market

ID: MRFR/EnP/16331-HCR
100 Pages
Garvit Vyas
October 2025

US Biorefinery Market Research Report By Type (First Generation, Second Generation, Third Generation), By Product (Energy Driven, Material Driven) and By Technology (Industrial Technology, Physico-Chemical, Thermochemical) - Forecast to 2035

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US Biorefinery Market Summary

As per Market Research Future analysis, the US biorefinery market Size was estimated at 17.66 USD Billion in 2024. The US biorefinery market is projected to grow from 19.31 USD Billion in 2025 to 47.27 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 9.3%6% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US biorefinery market is poised for growth driven by technological advancements and increasing consumer demand for sustainable products.

  • Technological advancements are enhancing the efficiency of biorefinery processes, leading to reduced operational costs.
  • Government support and policies are fostering a favorable environment for biorefinery investments, particularly in renewable energy.
  • The circular economy integration is gaining traction, promoting the recycling of materials and waste in biorefinery operations.
  • Rising demand for renewable energy and increasing environmental regulations are key drivers propelling the market forward.

Market Size & Forecast

2024 Market Size 17.66 (USD Billion)
2035 Market Size 47.27 (USD Billion)
CAGR (2025 - 2035) 9.36%

Major Players

Neste (FI), Valero Energy Corporation (US), BASF SE (DE), TotalEnergies SE (FR), Renewable Energy Group (US), Green Plains Inc. (US), LanzaTech (US), Cargill (US), POET LLC (US)

US Biorefinery Market Trends

The biorefinery market is currently experiencing a transformative phase, driven by the increasing demand for sustainable energy solutions and the need to reduce greenhouse gas emissions. This sector appears to be evolving rapidly, with advancements in technology and processes that enable the conversion of biomass into valuable products such as biofuels, biochemicals, and bioplastics. The emphasis on renewable resources is likely to reshape the energy landscape, as stakeholders seek to diversify their portfolios and enhance energy security. Furthermore, government policies and incentives are playing a crucial role in fostering innovation and investment in this area, suggesting a robust future for the biorefinery market. In addition, the integration of circular economy principles within the biorefinery market is becoming increasingly prominent. This approach emphasizes the efficient use of resources and waste minimization, which aligns with broader environmental goals. As industries and consumers alike become more conscious of their ecological footprints, the demand for biobased products is expected to rise. This trend indicates a shift towards more sustainable practices, potentially leading to new business models and opportunities within the biorefinery sector. Overall, the outlook for the biorefinery market appears optimistic, with numerous factors contributing to its growth and development.

Technological Advancements

Innovations in processing technologies are enhancing the efficiency of biomass conversion into biofuels and other products. These advancements may lead to reduced production costs and improved product yields, making biorefineries more competitive in the energy market.

Government Support and Policies

Regulatory frameworks and financial incentives from government entities are fostering growth in the biorefinery market. These initiatives aim to promote renewable energy sources and reduce reliance on fossil fuels, encouraging investment and research in sustainable practices.

Circular Economy Integration

The adoption of circular economy principles is gaining traction within the biorefinery market. This approach focuses on resource efficiency and waste reduction, aligning with sustainability goals and potentially driving demand for biobased products.

US Biorefinery Market Drivers

Rising Demand for Renewable Energy

The increasing demand for renewable energy sources is a pivotal driver for the biorefinery market. As the US seeks to reduce its reliance on fossil fuels, the transition towards biofuels and bioproducts becomes more pronounced. In 2025, the US aims to achieve a 30% share of renewable energy in its overall energy mix. This shift not only aligns with environmental goals but also stimulates economic growth within the biorefinery sector. The biorefinery market is expected to benefit from this trend, as investments in renewable energy technologies are projected to reach $50 billion by 2027. Consequently, the biorefinery market is likely to experience substantial growth as it plays a crucial role in meeting the nation's energy needs.

Increasing Environmental Regulations

The tightening of environmental regulations is a critical driver for the biorefinery market. As the US government implements stricter emissions standards and sustainability mandates, industries are compelled to adopt cleaner production methods. The biorefinery market stands to gain from this regulatory landscape, as it offers solutions that align with environmental compliance. For instance, the Renewable Fuel Standard (RFS) mandates a gradual increase in the use of renewable fuels, which is expected to boost the biorefinery market by approximately 15% annually through 2030. This regulatory push not only fosters innovation but also encourages investment in biorefinery technologies.

Innovations in Feedstock Utilization

Innovations in feedstock utilization are significantly influencing the biorefinery market. The development of advanced technologies for converting various biomass sources into valuable products is gaining traction. For instance, the use of agricultural residues, forestry waste, and even municipal solid waste is becoming more prevalent. In 2025, it is estimated that the utilization of non-food feedstocks could account for over 40% of the total biomass used in biorefineries. This diversification not only enhances sustainability but also reduces competition with food production. As a result, the biorefinery market is likely to expand, driven by the need for efficient and sustainable feedstock solutions.

Investment in Research and Development

Investment in research and development (R&D) is a vital driver for the biorefinery market. As the industry seeks to enhance efficiency and reduce costs, increased funding for R&D initiatives is essential. In 2025, it is anticipated that R&D expenditures in the biorefinery sector will exceed $10 billion, focusing on innovative processes and technologies. This investment is expected to lead to breakthroughs in biomass conversion, product yield, and overall sustainability. Consequently, the biorefinery market is likely to benefit from enhanced competitiveness and the ability to meet the growing demand for renewable products. The emphasis on R&D underscores the industry's commitment to advancing biorefinery technologies.

Consumer Preference for Sustainable Products

Consumer preference for sustainable products is reshaping the biorefinery market. As awareness of environmental issues grows, consumers are increasingly seeking products that are eco-friendly and sustainably sourced. This trend is reflected in the rising demand for bio-based products, which are perceived as more sustainable alternatives to conventional materials. In 2025, it is projected that the market for bio-based chemicals and materials will reach $25 billion in the US. This shift in consumer behavior is prompting manufacturers to invest in biorefinery technologies, thereby driving growth in the biorefinery market. Companies that prioritize sustainability are likely to gain a competitive edge in this evolving landscape.

Market Segment Insights

By Type: First Generation (Largest) vs. Second Generation (Fastest-Growing)

In the US biorefinery market, the 'First Generation' segment holds a substantial share, primarily due to its established technologies and easier integration into existing infrastructures. This segment is widely adopted for producing biofuels from food crops and remains a critical player in the current market landscape. On the other hand, the 'Second Generation' segment, which utilizes feedstocks such as agricultural residues and non-food biomass, is gaining traction and rapidly increasing its market share as sustainability becomes a priority for stakeholders. Growth trends in the US biorefinery market show a significant shift towards 'Second Generation' technologies, driven by increasing regulatory support and investments in R&D. The push for more sustainable practices has led to the emergence of innovative conversion technologies, enhancing the viability of second-generation biofuels. Additionally, consumer demand for greener energy sources is stimulating interest and expansion in this segment, positioning it as a key area for future growth and development.

First Generation: Dominant vs. Second Generation: Emerging

The 'First Generation' biofuels are primarily derived from food crops such as corn and sugarcane, making them the dominant player in the market. Their established processing technologies and distribution networks afford them a competitive edge, allowing for lower production costs compared to newer technologies. Meanwhile, the 'Second Generation' biofuels offer a more sustainable approach by utilizing waste and non-food biomass sources. Although still emerging, this segment is rapidly gaining importance due to its potential to reduce greenhouse gas emissions and reliance on food crops. Investors and policymakers are keenly focused on developing second-generation technologies, recognizing their critical role in paving the way for a more sustainable and environmentally-friendly future in the biorefinery sector.

By Product: Energy Driven (Largest) vs. Material Driven (Fastest-Growing)

In the US biorefinery market, the product segment demonstrates a distinct distribution between energy driven and material driven values. Energy driven products maintain a significant lead in market share, appealing to conventional sectors focused on energy production. Conversely, material driven products are gaining momentum as industries seek sustainable alternatives, highlighting a trend towards biobased materials. Growth trends in the product segment are shaped by evolving consumer preferences and regulatory initiatives promoting sustainability. Energy driven products, while still dominant, are facing increased competition from the rapidly emerging material driven solutions. This shift is driven by technological advancements and innovative applications in material usage. As industries pivot towards eco-friendly practices, material driven products are set to reshape the future landscape of the market.

Energy Driven (Dominant) vs. Material Driven (Emerging)

Energy driven products are characterized by their focus on producing biofuels and energy sources, appealing primarily to traditional energy markets. They hold a dominant position due to established infrastructures and consumer reliance on fossil fuel alternatives. In contrast, material driven products represent an emerging category, emphasizing biobased materials for various industrial applications. They are positioned to disrupt the market at an accelerating pace, driven by the demand for sustainable practices and innovative biotechnologies. This duality reflects a transitional phase in the US biorefinery market, where energy and material considerations dictate product development and market dynamics.

By Technology: Industrial Technology (Largest) vs. Physico-Chemical (Fastest-Growing)

The market share distribution within the technology segment of the US biorefinery market reveals that Industrial Technology commands the largest portion, owing to its widespread application and established infrastructure. This segment leverages mature processes that efficiently convert biomass into usable fuels and chemicals, securing a significant competitive edge over others. In contrast, the Physico-Chemical segment is identified as the fastest-growing category, driven by technological advancements and increasing environmental regulations. The focus on sustainable and cost-effective solutions has spurred innovation in this area, facilitating a shift towards more efficient processes that enhance yield and reduce waste, which appeals to stakeholders looking to meet modern sustainability targets.

Technology: Industrial Technology (Dominant) vs. Physico-Chemical (Emerging)

Industrial Technology represents a dominant force within the US biorefinery market, characterized by its established methodologies that ensure high efficiency and reliability. This technology segment focuses on robust processes that utilize various biomass feedstocks, fostering economic viability in production. Meanwhile, Physico-Chemical technology is emerging rapidly, marked by its innovative approaches that integrate physical and chemical methods to enhance conversion efficiencies. As stakeholders prioritize environmental sustainability, Physico-Chemical technologies are capturing attention for their ability to address regulatory requirements and reduce dependency on fossil resources, making them increasingly attractive in a competitive marketplace.

Get more detailed insights about US Biorefinery Market

Key Players and Competitive Insights

The biorefinery market exhibits a dynamic competitive landscape characterized by a blend of innovation, sustainability, and strategic partnerships. Key players such as Neste (FI), Valero Energy Corporation (US), and Renewable Energy Group (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Neste (FI) continues to focus on expanding its renewable product portfolio, emphasizing sustainable aviation fuel (SAF) and renewable diesel, which aligns with global decarbonization goals. Valero Energy Corporation (US) is leveraging its extensive refining capabilities to integrate biorefining processes, thereby diversifying its energy offerings and reducing carbon emissions. Meanwhile, Renewable Energy Group (US) is actively pursuing acquisitions to bolster its production capacity and technological capabilities, indicating a trend towards consolidation in the sector.

The business tactics employed by these companies reflect a concerted effort to optimize supply chains and localize manufacturing. The market structure appears moderately fragmented, with a mix of established players and emerging startups. This fragmentation allows for a variety of innovative approaches to biorefining, as companies seek to differentiate themselves through unique technologies and sustainable practices. The collective influence of these key players shapes a competitive environment where collaboration and strategic alliances are increasingly vital.

In October 2025, Neste (FI) announced a partnership with a major airline to develop a new SAF production facility in the US. This strategic move underscores Neste's commitment to leading the transition to sustainable aviation fuels, potentially positioning the company as a key supplier in a rapidly growing market segment. The collaboration is expected to enhance Neste's production capabilities while also supporting the airline's sustainability targets.

In September 2025, Valero Energy Corporation (US) unveiled plans to invest $500 million in upgrading its biorefinery operations in Texas. This investment aims to enhance production efficiency and reduce greenhouse gas emissions, reflecting Valero's strategic focus on integrating renewable energy solutions into its existing infrastructure. Such initiatives are likely to strengthen Valero's competitive edge in the evolving energy landscape.

In August 2025, Renewable Energy Group (US) completed the acquisition of a biodiesel production facility in the Midwest, significantly increasing its production capacity. This acquisition not only expands REG's operational footprint but also enhances its ability to meet the growing demand for renewable fuels. The strategic importance of this move lies in REG's commitment to scaling up its operations in response to market trends favoring sustainable energy solutions.

As of November 2025, the competitive trends in the biorefinery market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances are shaping the landscape, enabling companies to pool resources and expertise to drive innovation. The shift from price-based competition to a focus on technological advancement and supply chain reliability is evident, suggesting that future competitive differentiation will hinge on the ability to innovate and adapt to changing market demands.

Key Companies in the US Biorefinery Market market include

Industry Developments

The US Biorefinery Market has witnessed several significant developments recently. In September 2023, Valero Energy announced plans to expand its biorefinery operations in Texas with an investment targeted at increasing its production capacity for renewable diesel, aligning with the rising demand for sustainable fuels. In August 2023, Renewable Energy Group made headlines with its partnership with ADM to boost the production of renewable diesel, showcasing the growing collaboration within the industry. Additionally, Green Plains has been advancing its production capabilities with the integration of technological innovations in biorefinery processes, enhancing efficiency and sustainability.

Cargill and DuPont have both shown a strong focus on developing bio-based products, contributing to the increasing market valuation of biorefineries in the US. Over the last couple of years, there has been substantial growth in the sector, attributed to heightened awareness of climate change and the regulatory push for cleaner energy alternatives. Moreover, in July 2022, BioAmber's acquisition by a private equity firm bolstered the market's consolidation trend, highlighting the growing interest in the biorefinery space. These developments collectively emphasize the dynamic nature of the US Biorefinery Market as it continues to evolve.

Future Outlook

US Biorefinery Market Future Outlook

The Biorefinery Market is projected to grow at a 9.36% CAGR from 2024 to 2035, driven by advancements in technology, increasing demand for sustainable fuels, and regulatory support.

New opportunities lie in:

  • Development of integrated biorefinery systems for waste-to-energy conversion.
  • Expansion of bio-based product portfolios targeting industrial applications.
  • Investment in R&D for advanced biofuels and biochemicals production technologies.

By 2035, the biorefinery market is expected to achieve substantial growth, positioning itself as a leader in sustainable energy solutions.

Market Segmentation

US Biorefinery Market Type Outlook

  • First Generation
  • Second Generation
  • Third Generation

US Biorefinery Market Product Outlook

  • Energy Driven
  • Material Driven

US Biorefinery Market Technology Outlook

  • Industrial Technology
  • Physico-Chemical
  • Thermochemical

Report Scope

MARKET SIZE 2024 17.66(USD Billion)
MARKET SIZE 2025 19.31(USD Billion)
MARKET SIZE 2035 47.27(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 9.36% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Neste (FI), Valero Energy Corporation (US), BASF SE (DE), TotalEnergies SE (FR), Renewable Energy Group (US), Green Plains Inc. (US), LanzaTech (US), Cargill (US), POET LLC (US)
Segments Covered Type, Product, Technology
Key Market Opportunities Advancements in waste-to-energy technologies enhance sustainability in the biorefinery market.
Key Market Dynamics Growing emphasis on sustainable practices drives innovation and investment in the biorefinery market.
Countries Covered US

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FAQs

What is the projected market size of the US Biorefinery Market by 2035?

The US Biorefinery Market is expected to be valued at 50.0 billion USD by 2035.

What was the total market value of the US Biorefinery Market in 2024?

In 2024, the US Biorefinery Market is valued at 20.0 billion USD.

What is the expected compound annual growth rate (CAGR) of the US Biorefinery Market from 2025 to 2035?

The expected CAGR for the US Biorefinery Market from 2025 to 2035 is 8.687%.

Which segment of the US Biorefinery Market is projected to have the largest growth by 2035?

The Second Generation segment is expected to reach 18.0 billion USD by 2035, showing significant growth.

Who are some of the key players in the US Biorefinery Market?

Major players in the US Biorefinery Market include Abengoa Bioenergy, BASF, Valero Energy, and DuPont.

What will be the market value of the First Generation segment in 2035?

The First Generation segment is anticipated to be valued at 15.0 billion USD by 2035.

How much is the Third Generation segment estimated to be valued in 2024?

The Third Generation segment of the market is expected to be valued at 6.0 billion USD in 2024.

What are the growth drivers for the US Biorefinery Market?

The market is driven by increasing demand for renewable energy and biofuels as sustainable alternatives.

What is the expected market size for Second Generation biorefineries in 2024?

In 2024, the Second Generation biorefinery segment is valued at 6.0 billion USD.

How does the US Biorefinery Market respond to global environmental trends?

The market is increasingly aligned with global sustainability goals, promoting eco-friendly bioproducts.

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