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US Aerospace Steel Market

ID: MRFR/CnM/45773-HCR
200 Pages
Chitranshi Jaiswal
October 2025

US Aerospace Steel Market Research Report By Product (Steel Bar Stock, Forgings, Castings, Others) and By Aircraft (Commercial Aircraft, Business & General Aviation, Military Aircraft, helicopter) - Forecast to 2035

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US Aerospace Steel Market Summary

As per Market Research Future analysis, the US aerospace steel market Size was estimated at 466.69 USD Million in 2024. The US aerospace steel market industry is projected to grow from 492.12 USD Million in 2025 to 837.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.4% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US aerospace steel market is experiencing a transformative shift towards advanced materials and technologies.

  • The market is witnessing a notable shift towards lightweight alloys to enhance fuel efficiency.
  • Technological advancements in production processes are driving innovation in aerospace steel manufacturing.
  • Collaborative partnerships among industry players are becoming increasingly prevalent to foster growth and development.
  • Key market drivers include the rising demand for fuel efficiency and stringent regulatory compliance in the aerospace sector.

Market Size & Forecast

2024 Market Size 466.69 (USD Million)
2035 Market Size 837.0 (USD Million)
CAGR (2025 - 2035) 5.45%

Major Players

Boeing (US), Airbus (FR), Lockheed Martin (US), Northrop Grumman (US), Thales Group (FR), Safran (FR), General Dynamics (US), Raytheon Technologies (US), Alcoa Corporation (US), Nippon Steel Corporation (JP)

US Aerospace Steel Market Trends

The aerospace steel market is currently experiencing a dynamic phase characterized by evolving demands and technological advancements. The increasing focus on lightweight materials and enhanced performance specifications is driving innovation in steel production. Manufacturers are adapting to these changes by developing high-strength, low-alloy steels that offer improved durability and resistance to extreme conditions. This shift not only meets the rigorous standards of the aerospace industry but also aligns with broader sustainability goals, as lighter materials contribute to fuel efficiency and reduced emissions. Moreover, the aerospace steel market is witnessing a surge in collaborations between steel producers and aerospace manufacturers. These partnerships aim to streamline supply chains and enhance product offerings. As the industry moves towards more integrated solutions, the emphasis on quality assurance and compliance with stringent regulations becomes paramount. The ongoing advancements in manufacturing processes, such as additive manufacturing and advanced welding techniques, further indicate a trend towards more efficient production methods. Overall, the aerospace steel market appears poised for growth, driven by innovation and collaboration, while addressing the challenges of sustainability and performance requirements.

Shift Towards Lightweight Alloys

The aerospace steel market is increasingly leaning towards lightweight alloys that enhance fuel efficiency and performance. This trend reflects a broader industry movement to reduce overall aircraft weight, thereby improving operational efficiency and lowering emissions.

Technological Advancements in Production

Innovations in production techniques are reshaping the aerospace steel market. Advanced manufacturing processes, including additive manufacturing and precision welding, are enabling the creation of high-performance steel products that meet the stringent requirements of the aerospace sector.

Collaborative Industry Partnerships

There is a notable rise in partnerships between steel manufacturers and aerospace companies. These collaborations aim to optimize supply chains and ensure that the materials used meet the evolving demands of the aerospace industry, fostering innovation and quality assurance.

Market Segment Insights

By Product: Steel Bar Stock (Largest) vs. Forgings (Fastest-Growing)

The US aerospace steel market is characterized by a diverse distribution of product segments, including Steel Bar Stock, Forgings, Castings, and Others. Among these, Steel Bar Stock holds a substantial portion of the market share, driven by its extensive application in the aerospace sector. Forgings, on the other hand, are gaining traction due to their suitability for high-performance components, leading to an increase in demand within the industry. Growth trends indicate that the Forgings segment is poised for rapid expansion, fueled by advancements in manufacturing technologies and a rising emphasis on lightweight and durable materials in aerospace applications. The Steel Bar Stock segment remains crucial, but the shift towards innovative materials is reshaping the competitive landscape, with Forgings emerging as a preferred choice among manufacturers.

Steel Bar Stock (Dominant) vs. Castings (Emerging)

Steel Bar Stock is a dominant player in the US aerospace steel market, known for its versatility and strength, making it essential for various structural components in aerospace applications. Its ability to be produced in different sizes and shapes allows for wide-ranging use in critical aircraft parts. Conversely, the Castings segment is emerging as a valuable alternative, driven by its capability to create complex geometries and reduce overall weight in components. While Castings may be less dominant than Steel Bar Stock, innovations in materials and processes are paving the way for their increasing adoption, particularly in high-efficiency aerospace designs.

By Aircraft: Commercial Aircraft (Largest) vs. Military Aircraft (Fastest-Growing)

The US aerospace steel market is characterized by significant market share distribution among its core segments: Commercial Aircraft, Business & General Aviation, Military Aircraft, and Helicopter. Commercial Aircraft dominates the segment due to increased demand for air travel and the growth of airlines. In contrast, while smaller in share, the Military Aircraft segment is witnessing rapid growth fueled by rising defense spending and advancements in military technology. Growth trends are heavily influenced by the increasing reliance on air travel, which boosts the need for lightweight yet durable materials like steel in aircraft manufacturing. Additionally, the Military Aircraft segment is expanding as geopolitical tensions lead to increased investment in defense systems. The push for modernization of fleets in both commercial and military applications also serves as a significant driver for the growth in this market.

Commercial Aircraft (Dominant) vs. Military Aircraft (Emerging)

Commercial Aircraft represents a dominant force in the market, characterized by high production rates driven by global air travel demand. This segment utilizes advanced steel alloys that provide strength and reduce aircraft weight, enhancing fuel efficiency. In contrast, the Military Aircraft segment is emerging due to heightened defense requirements and innovative aerospace technologies. It incorporates specialized steel solutions designed for resilience under extreme conditions, accommodating advanced systems and capabilities. Both segments are crucial, but while Commercial Aircraft makes up the largest share, the Military Aircraft segment is rapidly evolving, reflecting the shifting priorities in defense and aerospace initiatives.

Get more detailed insights about US Aerospace Steel Market

Key Players and Competitive Insights

The aerospace steel market is characterized by a competitive landscape that is increasingly shaped by innovation, strategic partnerships, and a focus on sustainability. Key players such as Boeing (US), Lockheed Martin (US), and Alcoa Corporation (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Boeing (US) emphasizes technological advancements in materials, particularly in lightweight steel alloys, which are crucial for fuel efficiency in aircraft. Lockheed Martin (US) focuses on integrating advanced manufacturing techniques, including additive manufacturing, to streamline production processes and reduce costs. Alcoa Corporation (US) is actively pursuing sustainability initiatives, aiming to reduce its carbon footprint through the development of eco-friendly steel production methods. Collectively, these strategies contribute to a dynamic competitive environment, where innovation and sustainability are paramount.In terms of business tactics, companies are increasingly localizing manufacturing to mitigate supply chain disruptions and enhance responsiveness to market demands. The competitive structure of the aerospace steel market appears moderately fragmented, with several key players exerting influence over their respective segments. This fragmentation allows for a diverse range of offerings, yet the collective strength of major companies like Boeing (US) and Lockheed Martin (US) shapes market trends and customer preferences.

In October Boeing (US) announced a partnership with a leading technology firm to develop next-generation steel alloys that promise enhanced performance and reduced weight. This strategic move is significant as it aligns with the industry's shift towards more efficient materials, potentially giving Boeing (US) a competitive edge in aircraft manufacturing. The collaboration is expected to accelerate innovation cycles and improve product offerings in the aerospace sector.

In September Lockheed Martin (US) unveiled a new facility dedicated to advanced manufacturing techniques, including robotics and AI integration. This facility aims to enhance production efficiency and reduce lead times for aerospace components. The establishment of this facility underscores Lockheed Martin's (US) commitment to maintaining a technological advantage in a rapidly evolving market, positioning the company favorably against competitors.

In August Alcoa Corporation (US) launched a new line of sustainable steel products designed specifically for aerospace applications. This initiative reflects a growing trend towards environmentally responsible manufacturing practices. By prioritizing sustainability, Alcoa Corporation (US) not only meets regulatory demands but also appeals to a market increasingly concerned with environmental impact, thereby enhancing its competitive positioning.

As of November the aerospace steel market is witnessing trends that emphasize digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies recognize the need to collaborate in order to innovate and meet evolving customer demands. The competitive differentiation is likely to shift from traditional price-based competition to a focus on technological innovation, supply chain reliability, and sustainable practices. This evolution suggests that companies that can effectively leverage these trends will be better positioned to thrive in the future.

Key Companies in the US Aerospace Steel Market include

Industry Developments

The U.S. Aerospace Steel Market has seen notable recent developments, with significant players such as United Technologies, Allegheny Technologies, and Steel Dynamics continuing to shape the industry. In August 2023, General Dynamics reported an increase in demand for its aerospace products, prompting further investments in steel manufacturing capabilities.

Alcoa experienced a rise in market valuation due to its advances in lightweight steel alloys, crucial for aerospace applications. In June 2023, Northrop Grumman announced plans to expand its steel supply chain, fostering collaboration with local suppliers to enhance production efficiency.

Additionally, there were strategic mergers and acquisitions, as JSW Steel acquired a minority stake in a technology firm focused on advanced steel processing in July 2023, which could bolster its aerospace offerings. The growth in these sectors reflects an ongoing trend towards innovative materials that improve aircraft performance and reduce emissions.

In the last few years, the U.S. Aerospace Steel Market has also witnessed shifts in regulatory standards, requiring companies like Boeing and Lockheed Martin to adapt their practices in line with more stringent environmental guidelines, thereby influencing market dynamics and competitive strategies among major industry players.

Future Outlook

US Aerospace Steel Market Future Outlook

The aerospace steel market is projected to grow at a 5.45% CAGR from 2024 to 2035, driven by advancements in manufacturing technologies and increasing demand for lightweight materials.

New opportunities lie in:

  • Development of high-strength, lightweight steel alloys for aerospace applications.
  • Investment in automated production lines to enhance efficiency and reduce costs.
  • Partnerships with aerospace manufacturers for tailored steel solutions and innovations.

By 2035, the aerospace steel market is expected to achieve robust growth and increased competitiveness.

Market Segmentation

US Aerospace Steel Market Product Outlook

  • Steel Bar Stock
  • Forgings
  • Castings
  • Others

US Aerospace Steel Market Aircraft Outlook

  • Commercial Aircraft
  • Business & General Aviation
  • Military Aircraft
  • Helicopter

Report Scope

MARKET SIZE 2024466.69(USD Million)
MARKET SIZE 2025492.12(USD Million)
MARKET SIZE 2035837.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)5.45% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["Boeing (US)", "Airbus (FR)", "Lockheed Martin (US)", "Northrop Grumman (US)", "Thales Group (FR)", "Safran (FR)", "General Dynamics (US)", "Raytheon Technologies (US)", "Alcoa Corporation (US)", "Nippon Steel Corporation (JP)"]
Segments CoveredProduct, Aircraft
Key Market OpportunitiesAdvancements in lightweight aerospace steel alloys enhance fuel efficiency and reduce emissions in aviation.
Key Market DynamicsTechnological advancements drive demand for lightweight aerospace steel, enhancing fuel efficiency and performance in aviation.
Countries CoveredUS
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FAQs

What was the projected market size of the U.S. Aerospace Steel Market in 2024?

The U.S. Aerospace Steel Market was expected to be valued at approximately 310.0 million USD in 2024.

What is the estimated market size of the U.S. Aerospace Steel Market by 2035?

By 2035, the U.S. Aerospace Steel Market is projected to reach a value of around 550.0 million USD.

What is the expected CAGR for the U.S. Aerospace Steel Market from 2025 to 2035?

The anticipated compound annual growth rate for the U.S. Aerospace Steel Market from 2025 to 2035 is 5.35%.

Which product segment was expected to hold the largest market share in 2024?

In 2024, the Steel Bar Stock segment was expected to hold the largest market share, valued at approximately 100.0 million USD.

What will be the market value of the Forgings segment in 2035?

By 2035, the Forgings segment is estimated to reach a market value of about 150.0 million USD.

Who are the major players in the U.S. Aerospace Steel Market?

Key players include United Technologies, Allegheny Technologies, Boeing, Lockheed Martin, and Raytheon Technologies, among others.

What was the projected market value of the casting segment in 2024?

The Castings segment was projected to have a market value of approximately 75.0 million USD in 2024.

Are there any emerging trends in the U.S. Aerospace Steel Market?

Emerging trends include increasing demand for lightweight materials and advancements in steel manufacturing technologies.

What will be the market value for the Others segment in 2035?

The Others segment is expected to be valued at around 100.0 million USD by 2035.

How is the current global scenario impacting the aerospace steel market?

Current global dynamics may influence supply chains and pricing, therefore impacting the aerospace steel market.

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