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US 3D Printing Metal Market

ID: MRFR/CnM/19003-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US 3D Printing Metal Market Research Report By Technology (Vat PhotoNickel & Inconelization & Material Extrusion, Sheet Lamination, Binder Jetting & Material Jetting, Others), By Material (Titanium, Aluminum & Stainless Steel, Nickel & Inconel, Others) and By Application (Aerospace & Defense, Automotive & Healthcare, Building, Construction & Consumer Electronics, Others) - Forecast to 2035

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US 3D Printing Metal Market Infographic
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US 3D Printing Metal Market Summary

As per Market Research Future analysis, the US 3D Printing-Metal Market Size was estimated at 370.8 USD Million in 2024. The US 3d printing-metal market is projected to grow from 493.87 USD Million in 2025 to 8676.29 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 33.1% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US 3D Printing-Metal Market is poised for substantial growth driven by technological advancements and increasing demand for customization.

  • The aerospace segment remains the largest, showcasing a notable increase in adoption of 3D printing technologies.
  • Emerging materials are gaining traction, enhancing the capabilities and applications of 3D printing in various industries.
  • Regulatory compliance is becoming a focal point, as companies strive to meet industry standards and ensure product safety.
  • Technological advancements in 3D printing and rising demand for customization are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 370.8 (USD Million)
2035 Market Size 8676.29 (USD Million)
CAGR (2025 - 2035) 33.19%

Major Players

GE Additive (US), 3D Systems (US), Stratasys (US), EOS (DE), Renishaw (GB), Materialise (BE), Desktop Metal (US), SLM Solutions (DE), ExOne (US)

US 3D Printing Metal Market Trends

The 3D Printing-Metal Market is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. Industries such as aerospace, automotive, and healthcare are increasingly adopting additive manufacturing techniques to enhance production efficiency and reduce material waste. This shift appears to be fueled by the need for customized solutions and rapid prototyping capabilities, which traditional manufacturing methods often struggle to provide. As a result, companies are investing in innovative materials and processes, indicating a robust growth trajectory for the market. Moreover, the regulatory landscape is evolving, with government agencies emphasizing the importance of safety and quality standards in additive manufacturing. This focus on compliance may lead to the development of new guidelines that could shape the future of the 3d printing-metal market. Additionally, collaborations between industry players and research institutions are likely to foster innovation, further propelling the market forward. Overall, the current state of the market suggests a dynamic environment where technological advancements and regulatory frameworks will play crucial roles in shaping its future.

Increased Adoption in Aerospace

The aerospace sector is increasingly integrating 3d printing-metal technologies to produce lightweight components that enhance fuel efficiency. This trend is driven by the industry's focus on sustainability and cost reduction, as additive manufacturing allows for the creation of complex geometries that traditional methods cannot achieve.

Emergence of New Materials

There is a growing interest in developing advanced materials specifically designed for 3d printing-metal applications. Innovations in metal alloys and composites are expanding the range of possibilities for manufacturers, enabling them to produce parts with superior mechanical properties and performance characteristics.

Focus on Regulatory Compliance

As the 3d printing-metal market matures, regulatory bodies are placing greater emphasis on safety and quality standards. This focus is likely to lead to the establishment of new guidelines that manufacturers must adhere to, ensuring that products meet stringent requirements for performance and reliability.

Market Segment Insights

By Material: Titanium (Largest) vs. Aluminum (Fastest-Growing)

The US 3D Printing-Metal Market shows a diverse distribution among various materials. Titanium holds the largest share, driven by its extensive utilization in aerospace and medical applications, while aluminum is rapidly gaining traction due to its lightweight properties and cost-effectiveness. Other materials, such as stainless steel and nickel, also contribute to the market's dynamics, but they lag behind titanium and aluminum in share and growth potential. Growth trends for these materials are influenced by technological advancements and increasing adoption of 3d printing in various industries. The demand for lightweight yet durable materials is propelling aluminum to the forefront, marking it as the fastest-growing segment. Additionally, the aerospace sector continues to prefer titanium for its strength-to-weight ratio, ensuring its sustained dominance in the market.

Metal: Titanium (Dominant) vs. Aluminum (Emerging)

Titanium is recognized as a dominant player in the US 3d printing-metal market, primarily due to its superior mechanical properties and resistance to corrosion, which make it an ideal choice for high-performance applications across aerospace and medical fields. In contrast, aluminum is emerging strongly as a material of choice for various applications, benefiting from its lightweight nature and excellent strength characteristics. This makes it particularly attractive for industries seeking to enhance fuel efficiency and optimize production costs. The flexibility and adaptability of aluminum in the 3d printing process, alongside its versatility in terms of design, further bolster its position as an emerging material, capturing the interest of manufacturers looking to innovate.

By Technology: Material Extrusion (Largest) vs. Binder Jetting (Fastest-Growing)

In the US 3D Printing-Metal Market, the market share distribution reveals Material Extrusion as the largest segment, accounting for a significant portion, while Binder Jetting is emerging as a promising technology with rapid adoption. Other segments like Vat Photopolymerization and Material Jetting also hold notable shares but lag behind in overall volume. The diverse applications in industries such as aerospace, automotive, and healthcare drive this distribution, fostering innovation across different technologies. The growth trends indicate a robust upward trajectory for 3d printing technologies, particularly in Binder Jetting which shows the fastest growth due to its efficiency and cost-effectiveness in producing complex geometries. With advancements in materials and processes, more manufacturers are shifting towards adopting these technologies to enhance production capabilities. The demand for customized solutions is also a driving factor, enabling technologies like Material Extrusion and Binder Jetting to capture new opportunities in the market.

Technology: Material Extrusion (Dominant) vs. Binder Jetting (Emerging)

Material Extrusion remains the dominant technology in the US 3d printing-metal market, characterized by its versatility and wide range of compatible materials. This technology is favored for its ability to produce complex and large-scale parts efficiently, making it a preferred choice among manufacturers in various sectors. In contrast, Binder Jetting, while emerging, is gaining traction due to its unique advantages such as high-speed production and reduced material waste. This technology allows for intricate designs and is increasingly favored for applications requiring rapid prototyping and high-quality finish, indicating a shift in market preferences towards more efficient and sustainable manufacturing processes.

By Application: Aerospace & Defense (Largest) vs. Automotive (Fastest-Growing)

In the US 3D Printing-Metal Market, Aerospace & Defense represents the largest share among application segments, showcasing significant demand for advanced manufacturing techniques. This segment benefits from the increasing adoption of lightweight and complex geometries in aircraft and military components, leading to substantial market penetration followed by Automotive, which has emerged as a prominent application due to the industry's need for rapid prototyping and production efficiency. The growth trends in the US 3d printing-metal market are largely driven by innovation in materials and technologies that enhance the capabilities of 3D printing. The Automotive sector is witnessing the fastest growth as manufacturers integrate 3d printing for producing custom parts and optimizing design processes. Increased investments in research and development, coupled with regulatory support for advanced manufacturing practices, are accelerating the pace of adoption across both sectors.

Aerospace & Defense (Dominant) vs. Automotive (Emerging)

The Aerospace & Defense segment remains dominant within the US 3d printing-metal market due to its critical need for precision-engineered components and the ability to significantly reduce lead times. This sector capitalizes on 3D printing's strengths, producing complex structures that traditional methods cannot easily achieve. In contrast, the Automotive segment is emerging as a competitive force, utilizing 3D printing for rapid prototyping, tooling, and production of end-use parts. The flexibility and cost-effectiveness of 3D printing in automotive applications allow for customization and efficiency in manufacturing processes. As technology evolves, both segments are poised for growth, with Aerospace & Defense leading in established demand while Automotive adapts quickly to changing market needs.

Get more detailed insights about US 3D Printing Metal Market

Key Players and Competitive Insights

The 3D printing-metal market is currently characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for customized manufacturing solutions. Key players such as GE Additive (US), 3D Systems (US), and Desktop Metal (US) are strategically positioning themselves through innovation and partnerships. GE Additive (US) focuses on enhancing its additive manufacturing capabilities, while 3D Systems (US) emphasizes digital transformation and software integration to streamline production processes. Desktop Metal (US) is leveraging its unique binder jetting technology to capture a larger market share, indicating a collective shift towards more efficient and scalable production methods.The market structure appears moderately fragmented, with several players vying for dominance. Companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This tactic not only enhances operational efficiency but also allows for greater responsiveness to customer demands. The collective influence of these key players shapes a competitive environment where innovation and strategic partnerships are paramount.

In October GE Additive (US) announced a collaboration with a leading aerospace manufacturer to develop advanced metal 3D printing solutions tailored for high-performance applications. This partnership is strategically significant as it positions GE Additive (US) to leverage its expertise in additive manufacturing while addressing the specific needs of the aerospace sector, which is increasingly adopting 3D printing technologies for lightweight components.

In September 3D Systems (US) launched a new software platform designed to enhance the integration of its 3D printing systems with existing manufacturing workflows. This move is crucial as it underscores the company's commitment to digital transformation, enabling customers to optimize their production processes and reduce time-to-market. By focusing on software solutions, 3D Systems (US) aims to differentiate itself in a competitive landscape that increasingly values technological integration.

In August Desktop Metal (US) expanded its production capabilities by opening a new facility dedicated to mass production of metal 3D printed parts. This strategic expansion is indicative of the growing demand for additive manufacturing solutions across various industries, including automotive and healthcare. By increasing its production capacity, Desktop Metal (US) is well-positioned to meet the rising needs of its customers while reinforcing its market presence.

As of November current trends in the 3D printing-metal market include a strong emphasis on digitalization, sustainability, and the integration of artificial intelligence (AI) into manufacturing processes. Strategic alliances are increasingly shaping the competitive landscape, allowing companies to pool resources and expertise. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, advanced technology, and supply chain reliability. This shift suggests that companies that prioritize these aspects will be better positioned to thrive in an increasingly complex market.

Key Companies in the US 3D Printing Metal Market include

Industry Developments

In recent months, the US 3D Printing Metal Market has witnessed significant developments, with companies like 3D Systems and General Electric leading advancements in technology and applications. In September 2023, Additive Industries secured a strategic partnership with an aerospace manufacturer, focusing on enhancing their metal 3D printing capabilities. Companies such as Markforged and HP continue to make strides in the production of high-strength metal parts. The market has also experienced growth, with the valuation of firms like Stratasys and Renishaw increasing due to rising demand from sectors including aerospace and automotive.

Mergers and acquisitions remain a focal point, with SLM Solutions announcing its acquisition of a software company in October 2023, aimed at improving workflow automation for 3D printing processes. Furthermore, the US government’s investment in advanced manufacturing technologies will likely drive market expansion, reflecting a broader commitment to innovate within the industry. Over the past few years, the emphasis on sustainability and the reduction of waste in manufacturing processes has further fueled advancements in metal 3D printing technologies for US companies like EOS and Hoganas, aligning with environmental goals.

Future Outlook

US 3D Printing Metal Market Future Outlook

The 3D printing-metal market is projected to grow at a 33.19% CAGR from 2025 to 2035, driven by advancements in technology, increased adoption in manufacturing, and demand for customized solutions.

New opportunities lie in:

  • Development of specialized metal powders for niche applications.
  • Integration of AI for predictive maintenance in 3D printing systems.
  • Expansion of service-based models for on-demand metal printing solutions.

By 2035, the market is expected to be robust, driven by innovation and diverse applications.

Market Segmentation

US 3D Printing Metal Market Material Outlook

  • Titanium
  • Aluminum
  • Stainless Steel
  • Nickel
  • Inconel
  • Others

US 3D Printing Metal Market Technology Outlook

  • Vat Photopolymerization
  • Material Extrusion
  • Sheet Lamination
  • Binder Jetting
  • Material Jetting
  • Others

US 3D Printing Metal Market Application Outlook

  • Aerospace & Defense
  • Automotive
  • Healthcare
  • Building & Construction
  • Consumer Electronics
  • Others

Report Scope

MARKET SIZE 2024370.8(USD Million)
MARKET SIZE 2025493.87(USD Million)
MARKET SIZE 20358676.29(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)33.19% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["GE Additive (US)", "3D Systems (US)", "Stratasys (US)", "EOS (DE)", "Renishaw (GB)", "Materialise (BE)", "Desktop Metal (US)", "SLM Solutions (DE)", "ExOne (US)"]
Segments CoveredMaterial, Technology, Application
Key Market OpportunitiesAdvancements in material science enhance customization and efficiency in the 3d printing-metal market.
Key Market DynamicsTechnological advancements drive innovation and competition in the 3D printing-metal market, reshaping manufacturing processes.
Countries CoveredUS
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FAQs

What is the expected market size of the US 3D Printing Metal Market in 2024?

The US 3D Printing Metal Market is expected to be valued at 370.8 million USD in 2024.

What is the projected market size for the US 3D Printing Metal Market by 2035?

By 2035, the US 3D Printing Metal Market is projected to reach approximately 9929.75 million USD.

What is the expected compound annual growth rate (CAGR) for the US 3D Printing Metal Market from 2025 to 2035?

The expected CAGR for the US 3D Printing Metal Market from 2025 to 2035 is 34.834%.

Which segment of the US 3D Printing Metal Market has the highest projected value in 2035?

The Vat PhotoNickel & Inconelization & Material Extrusion segment is projected to reach 3200.0 million USD by 2035.

What is the expected market size for the Binder Jetting & Material Jetting segment in 2024?

The Binder Jetting & Material Jetting segment is expected to be valued at 90.8 million USD in 2024.

Who are the key players in the US 3D Printing Metal Market?

Major players in the market include Additive Industries, Markforged, Renishaw, Hoganas, ExOne, 3D Systems, and Materialise.

What growth opportunities exist within the US 3D Printing Metal Market?

The market presents opportunities driven by advancements in technology and increasing applications across various industries.

What challenges are currently facing the US 3D Printing Metal Market?

Challenges include the need for high-quality materials and the complexities associated with scaling production.

What is the projected market size for the Others segment in 2035?

The Others segment is expected to reach approximately 3930.75 million USD by 2035.

What regional influences are expected to impact the US 3D Printing Metal Market?

Regional influences include varying manufacturing capabilities and demand for innovative metal parts across the US.

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