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Thermal Underwear Market

ID: MRFR/CG/2624-CR
99 Pages
Snehal Singh
August 2021

Thermal Underwear Market Research Report Information By Product Type (Tops, Bottoms, Sets), By Material Type (Cotton, Synthetic, Wool, Blends), By End-Use (Men, Women, Kids), By Distribution Channel (Store-Based (Supermarkets, Hypermarkets, Specialty stores, Others) And Non-Store-Based) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2035

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Thermal Underwear Market Infographic
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Thermal Underwear Market Summary

As per MRFR analysis, the Thermal Underwear Market Size was estimated at 8.15 USD Billion in 2024. The Thermal Underwear industry is projected to grow from 8.41 USD Billion in 2025 to 11.58 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.25 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The thermal underwear market is experiencing a dynamic shift driven by sustainability and technological advancements.

  • North America remains the largest market for thermal underwear, reflecting robust consumer demand.
  • The Asia-Pacific region is emerging as the fastest-growing market, fueled by increasing outdoor activities.
  • The outdoor activities segment dominates the market, while the sports segment is witnessing rapid growth.
  • Rising demand for outdoor activities and innovations in fabric technology are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 8.15 (USD Billion)
2035 Market Size 11.58 (USD Billion)
CAGR (2025 - 2035) 3.25%

Major Players

Under Armour (US), Nike (US), Adidas (DE), Patagonia (US), Columbia Sportswear (US), The North Face (US), L.L. Bean (US), Icebreaker (NZ), Smartwool (US), Marmot (US)

Thermal Underwear Market Trends

The Thermal Underwear Market is currently experiencing a notable evolution, driven by various factors that influence consumer preferences and technological advancements. As individuals increasingly seek comfort and functionality in their clothing, the demand for thermal underwear has surged. This market segment is characterized by a diverse range of products designed to provide warmth without compromising on style or mobility. Innovations in fabric technology, such as moisture-wicking and breathable materials, have further enhanced the appeal of thermal garments, making them suitable for a variety of activities, from outdoor sports to everyday wear. Moreover, the growing awareness of health and wellness has led consumers to prioritize thermal underwear as an essential component of their wardrobe. The emphasis on layering for optimal thermal regulation has prompted brands to develop versatile options that cater to different climates and personal preferences. As sustainability becomes a focal point in the fashion industry, eco-friendly materials and ethical production practices are likely to gain traction within the Thermal Underwear Market. This shift not only aligns with consumer values but also positions brands to attract a more conscientious audience, potentially reshaping the competitive landscape in the coming years.

Sustainability Initiatives

The Thermal Underwear Market is witnessing a shift towards sustainable practices, as brands increasingly adopt eco-friendly materials and ethical production methods. This trend reflects a growing consumer demand for environmentally responsible products, prompting companies to innovate in their sourcing and manufacturing processes.

Technological Advancements in Fabrics

Innovations in fabric technology are transforming the Thermal Underwear Market, with developments in moisture-wicking, breathability, and thermal insulation. These advancements enhance the performance of thermal garments, making them more appealing to consumers who prioritize comfort and functionality.

Diverse Consumer Preferences

The Thermal Underwear Market is characterized by a wide array of styles and designs, catering to diverse consumer preferences. As individuals seek clothing that aligns with their lifestyle, brands are expanding their offerings to include options suitable for various activities, from outdoor adventures to casual wear.

Thermal Underwear Market Drivers

Market Growth Projections

The Global Thermal Underwear Industry is poised for substantial growth, with projections indicating a market size of 8.15 USD Billion in 2024 and an anticipated increase to 11.6 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate (CAGR) of 3.25% from 2025 to 2035. Various factors contribute to this upward trend, including rising consumer awareness, technological advancements, and the expansion of e-commerce platforms. The market's resilience in adapting to changing consumer preferences and the ongoing demand for functional thermal wear further solidify its potential for sustained growth in the coming years.

Expansion of E-commerce Platforms

The Global Thermal Underwear Industry is significantly impacted by the expansion of e-commerce platforms. Online shopping offers consumers greater access to a variety of thermal wear options, allowing for informed purchasing decisions based on reviews and product comparisons. This shift towards digital retail is particularly advantageous for niche brands that specialize in thermal apparel, as they can reach a global audience without the constraints of traditional retail. The convenience of online shopping, coupled with targeted marketing strategies, is likely to enhance market penetration. As e-commerce continues to grow, it may play a crucial role in the projected market growth to 11.6 USD Billion by 2035.

Rising Demand for Outdoor Activities

The Global Thermal Underwear Industry experiences a notable increase in demand driven by the growing popularity of outdoor activities. As more individuals engage in hiking, skiing, and other winter sports, the need for effective thermal wear becomes paramount. In 2024, the market is projected to reach 8.15 USD Billion, reflecting a shift towards performance-oriented apparel. This trend is particularly evident in regions with colder climates, where thermal underwear is essential for comfort and protection against the elements. The emphasis on outdoor lifestyles suggests that the market will continue to expand as consumers prioritize functionality and warmth in their clothing choices.

Technological Advancements in Fabric

Innovations in fabric technology significantly influence the Global Thermal Underwear Industry. The introduction of moisture-wicking, breathable, and lightweight materials enhances the performance of thermal underwear, making it more appealing to consumers. For instance, advancements in synthetic fibers and blends allow for better insulation without compromising comfort. This technological evolution not only caters to the needs of athletes but also attracts a broader audience seeking everyday warmth. As these innovations proliferate, they are likely to contribute to the market's growth, with projections indicating a rise to 11.6 USD Billion by 2035, showcasing the potential for sustained consumer interest.

Increased Awareness of Health and Wellness

The Global Thermal Underwear Industry benefits from a heightened awareness of health and wellness among consumers. As individuals become more conscious of their health, they seek clothing that supports their well-being, particularly in colder climates. Thermal underwear is perceived as a means to maintain body temperature and prevent illnesses related to cold exposure. This trend is evident in the growing sales of thermal wear, as consumers prioritize products that offer both comfort and health benefits. The market's growth trajectory, with a projected CAGR of 3.25% from 2025 to 2035, suggests that this awareness will continue to drive demand for thermal apparel.

Diverse Consumer Preferences and Customization

The Global Thermal Underwear Industry is characterized by diverse consumer preferences, leading to a demand for customized thermal wear. As consumers seek products that cater to their specific needs, brands are increasingly offering tailored options in terms of fit, style, and functionality. This trend is particularly evident among younger demographics who prioritize individuality in their clothing choices. The ability to customize thermal underwear not only enhances consumer satisfaction but also fosters brand loyalty. As the market adapts to these preferences, it is likely to see sustained growth, contributing to the overall expansion of the industry.

Market Segment Insights

By Application: Outdoor Activities (Largest) vs. Sports (Fastest-Growing)

In the Thermal Underwear Market, the application segments display varied market share distribution, with Outdoor Activities leading as the largest segment. Outdoor enthusiasts, including hikers and skiers, prioritize thermal underwear designed for warmth and moisture-wicking capabilities. In contrast, Sports has emerged as a significant segment, gaining traction due to a rise in athleisure wear and fitness activities. This trend reflects a shift in consumer behavior toward multi-functional apparel that enhances performance during physical activities. Growth in the Sports segment is propelled by the increasing popularity of fitness culture and outdoor sports. Consumers are seeking thermal underwear that not only provides warmth but also supports both comfort and performance. Brands are innovating with advanced fabric technologies to cater to this demand, driving the segment's expansion. As more people engage in fitness activities, Sports thermal underwear is projected to continue its fast-paced growth trajectory.

Outdoor Activities (Dominant) vs. Sports (Emerging)

The Outdoor Activities segment remains dominant in the Thermal Underwear Market, appealing to consumers participating in hiking, skiing, and other outdoor pursuits. This segment is characterized by a focus on thermal insulation, breathability, and durability in harsh weather conditions. Brands targeting this market segment often utilize specialized materials that provide comfort and warmth while allowing moisture to escape. On the other hand, the Sports segment is emerging rapidly, driven by the growth of fitness trends and the athleisure market. It showcases thermal underwear designed for dynamic movement, incorporating features like stretchability and lightweight fabric that enhances performance. As the athleisure trend continues to grow, the Sports segment is expected to evolve with innovations that address the needs of active consumers.

By Material Type: Cotton (Largest) vs. Wool (Fastest-Growing)

In the Thermal Underwear Market, the material type segment is diverse, comprising cotton, wool, synthetic fiber, silk, and blends. Currently, cotton holds the largest market share due to its natural appeal, breathability, and comfort that consumers seek in thermal wear. Wool follows as a strong contender, with its unique insulating properties making it a preferred choice for cold weather. Synthetic fibers also contribute to the market, offering alternatives that appeal to performance-oriented customers. The growth trends in this segment indicate a rising interest in wool, positioning it as the fastest-growing material type. This surge in demand can be attributed to the increasing consumer awareness regarding sustainability and the benefits of natural fibers. Additionally, the ongoing innovations in fabric technology and a shift towards performance materials are driving the adoption of synthetic and blended options, catering to various consumer preferences and needs.

Cotton (Dominant) vs. Wool (Emerging)

Cotton thermal underwear has established itself as the dominant choice among consumers, praised for its softness, hypoallergenic properties, and moisture-wicking capabilities. It offers excellent comfort during varying temperatures, making it an ideal layer for both indoor and outdoor activities. On the other hand, wool is emerging as a favorite option, particularly among outdoor enthusiasts and athletes. Its natural warmth, odor resistance, and breathability are driving its popularity and growth in this segment. The unique advantages of wool, including its thermal insulation and moisture management, are appealing to eco-conscious consumers looking for sustainable alternatives. The dynamics between cotton and wool reflect a broader trend in the Thermal Underwear Market, where comfort, sustainability, and performance influence purchasing decisions.

By Gender: Men (Largest) vs. Women (Fastest-Growing)

The Thermal Underwear Market exhibits a distinct distribution among gender segments, with men capturing the majority of market share. This segment benefits from the dominant presence of traditional thermal garment designs catering specifically to male consumers, who prioritize functionality and style. Conversely, the women's segment, while smaller in share, is rapidly gaining traction through innovative designs that combine aesthetics with comfort, appealing to a growing base of active female consumers. Growth trends indicate that the demand for thermal underwear among women is escalating, driven by the increasing awareness of health benefits and the rising popularity of outdoor activities. Brands are focusing on developing lightweight, breathable, and stylish options to attract women, thus transforming the segment into the fastest-growing category. As lifestyle changes encourage women to engage in outdoor activities, the market potential in this segment looks promising.

Men (Dominant) vs. Women (Emerging)

In the Thermal Underwear Market, the Men's segment is characterized by its established dominance, benefiting from a mix of traditional and modern thermal apparel designed for various activities, from outdoor adventures to everyday use. Men often seek durable, functional garments that offer warmth without compromising on style. This segment has long been the backbone of thermal underwear sales, as brands have built strong loyalty through consistent quality and targeted marketing. On the other hand, the Women's segment is an emerging powerhouse, rapidly evolving to cater to the needs of female consumers who prioritize comfort and fashion in their thermal wear. Brands are innovating to provide products that not only serve practical purposes but also reflect contemporary fashion trends. This shift in focus is attracting a new demographic of active women who are keen to invest in functional yet stylish thermal underwear, positioning this segment as a promising growth avenue.

By Age Group: Adults (Largest) vs. Children (Fastest-Growing)

In the Thermal Underwear Market, the age group segment reveals significant insights. Adults currently dominate this market segment, reflecting a substantial share as they prioritize thermal comfort for outdoor activities and everyday wear. Following closely, children's thermal underwear is experiencing notable growth driven by increasing awareness among parents about the importance of warmth and layering in children's clothing, especially during colder seasons.

Adults (Dominant) vs. Children (Emerging)

In the Thermal Underwear Market, the adult segment is characterized by its broad appeal, catering to diverse age ranges and lifestyles. Adults seek thermal underwear for various purposes, including outdoor sports, workwear, and leisure. The demand for stylish, comfortable, and technologically advanced materials enhances their market position. On the other hand, the children's segment, while smaller in overall share, is rapidly emerging, driven by marketing strategies that emphasize comfort and fun designs. Innovations tailored specifically for children's needs, including moisture-wicking fabric and vibrant prints, offer significant growth potential, making this segment an increasingly attractive focus for manufacturers.

Get more detailed insights about Thermal Underwear Market

Regional Insights

North America : Market Leader in Thermal Wear

North America is poised to maintain its leadership in the thermal underwear market, holding a significant share of 4.5 in 2024. The region's growth is driven by increasing consumer awareness regarding the benefits of thermal wear, particularly in colder climates. Additionally, the rise in outdoor activities and sports has fueled demand for high-performance thermal apparel. Regulatory support for sustainable practices is also enhancing market dynamics, encouraging brands to innovate in eco-friendly materials. The competitive landscape in North America is robust, featuring key players such as Under Armour, Nike, and Patagonia. These companies are leveraging advanced technologies to enhance product performance and comfort. The U.S. remains the largest market, with Canada also showing promising growth. The presence of established brands and a growing trend towards athleisure further solidify North America's position as a thermal underwear powerhouse.

Europe : Emerging Market with Growth Potential

Europe's thermal underwear market is on the rise, with a market size of 2.5 in 2024. The growth is attributed to increasing demand for outdoor activities and a focus on health and wellness among consumers. Countries like Germany and the UK are leading this trend, supported by favorable regulations promoting sustainable fashion. The European market is also witnessing a shift towards innovative materials that enhance thermal efficiency, driven by consumer preferences for comfort and performance. The competitive landscape is characterized by strong brands such as Adidas and Icebreaker, which are focusing on sustainability and technological advancements. The presence of various local and international players fosters a dynamic market environment. As consumers become more environmentally conscious, brands are adapting their strategies to meet these demands, positioning Europe as a key player in the thermal underwear sector.

Asia-Pacific : Rapid Growth in Emerging Markets

The Asia-Pacific thermal underwear market is experiencing rapid growth, with a market size of 1.8 in 2024. This growth is driven by rising disposable incomes and changing lifestyles, leading to increased demand for thermal wear in countries like China and Japan. The region's diverse climate conditions further enhance the need for thermal apparel, particularly in colder regions. Regulatory initiatives promoting health and wellness are also contributing to market expansion, encouraging consumers to invest in quality thermal products. Leading countries in this region include China, Japan, and Australia, where brands are increasingly focusing on performance and comfort. The competitive landscape features both local and international players, with companies like Smartwool and Marmot gaining traction. As the market evolves, the emphasis on innovative materials and designs is expected to drive further growth in the Asia-Pacific thermal underwear sector.

Middle East and Africa : Niche Market with Growth Opportunities

The Middle East and Africa thermal underwear market, though smaller at 0.35 in 2024, presents unique growth opportunities. The region's diverse climate, ranging from hot to cold, creates a niche demand for thermal wear, particularly in mountainous areas. Increasing awareness of health and fitness is driving consumers to seek quality thermal products. Regulatory frameworks are gradually evolving to support the apparel industry, fostering a conducive environment for market growth. Countries like South Africa and the UAE are emerging as key players in this market, with local brands beginning to innovate in thermal wear. The competitive landscape is still developing, but the presence of international brands is growing. As consumer preferences shift towards quality and performance, the Middle East and Africa are expected to see gradual but steady growth in the thermal underwear market.

Key Players and Competitive Insights

The Thermal Underwear Market is currently characterized by a dynamic competitive landscape, driven by factors such as increasing consumer awareness regarding thermal comfort and the growing demand for outdoor activities. Major players like Under Armour (US), Nike (US), and Patagonia (US) are strategically positioned to leverage innovation and sustainability in their product offerings. Under Armour (US) focuses on advanced fabric technologies to enhance performance, while Nike (US) emphasizes eco-friendly materials and sustainable practices. Patagonia (US) continues to champion environmental responsibility, which resonates with a growing segment of eco-conscious consumers. Collectively, these strategies not only enhance brand loyalty but also intensify competition as companies vie for market share in a moderately fragmented environment.

Key business tactics employed by these companies include localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several key players holding substantial shares, yet numerous smaller brands also contributing to the competitive dynamics. This fragmentation allows for niche players to thrive, particularly those focusing on specialized thermal solutions or sustainable practices, thereby influencing the overall market landscape.

In November 2025, Under Armour (US) announced a partnership with a leading textile manufacturer to develop a new line of thermal underwear utilizing recycled materials. This strategic move not only aligns with the growing consumer demand for sustainable products but also positions Under Armour (US) as a frontrunner in eco-innovation within the thermal apparel sector. The collaboration is expected to enhance their product portfolio while appealing to environmentally conscious consumers.

In October 2025, Nike (US) launched a new marketing campaign centered around their latest thermal underwear collection, which integrates smart technology to monitor body temperature. This initiative reflects Nike's commitment to innovation and digital transformation, potentially setting a new standard in the market. By incorporating technology into their products, Nike (US) aims to differentiate itself from competitors and attract tech-savvy consumers seeking enhanced performance.

In September 2025, Patagonia (US) expanded its product line to include thermal underwear made from organic cotton and recycled polyester. This expansion not only reinforces Patagonia's dedication to sustainability but also caters to a growing demographic that prioritizes eco-friendly options. The strategic importance of this move lies in Patagonia's ability to strengthen its brand identity while appealing to consumers who are increasingly making purchasing decisions based on environmental impact.

As of December 2025, current competitive trends in the Thermal Underwear Market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the landscape, fostering innovation and enhancing product offerings. The shift from price-based competition to a focus on technological advancements and supply chain reliability is evident. Companies that prioritize innovation and sustainability are likely to gain a competitive edge, suggesting that the future of the market will be defined by differentiation through quality and technological integration.

Key Companies in the Thermal Underwear Market market include

Industry Developments

In November 2022, PH Corp. renewed licences with G-IlI Apparel Group, Ltd. as part of a multi-year shift to bring core product categories in-house.

In January 2023, Acai Outdoorwear, a female-first outdoor clothing manufacturer, has secured a GBP3m (USD 3.66m) investment from Growth Partner, which will allow the company to expand internationally and outside the direct-to-consumer channel.

In December 2020, Page Industries Ltd., Jockey International's licensee in India, has been recertified as socially responsible by Worldwide Responsible Accredited Production (WRAP). The audit findings, according to WRAP, did not support charges of human rights abuses.

Future Outlook

Thermal Underwear Market Future Outlook

The Thermal Underwear Market is projected to grow at a 3.25% CAGR from 2024 to 2035, driven by increasing demand for comfort and performance in cold climates.

New opportunities lie in:

  • Expansion into eco-friendly thermal materials for sustainability-focused consumers.
  • Development of smart thermal underwear integrating wearable technology.
  • Targeted marketing campaigns for outdoor enthusiasts and winter sports markets.

By 2035, the market is expected to solidify its position as a key player in the apparel industry.

Market Segmentation

Thermal Underwear Market Gender Outlook

  • Men
  • Women
  • Unisex

Thermal Underwear Market Age Group Outlook

  • Children
  • Adults
  • Seniors

Thermal Underwear Market Application Outlook

  • Outdoor Activities
  • Sports
  • Casual Wear
  • Work Wear
  • Thermal Layering

Thermal Underwear Market Material Type Outlook

  • Cotton
  • Wool
  • Synthetic Fiber
  • Silk
  • Blends

Report Scope

MARKET SIZE 20248.15(USD Billion)
MARKET SIZE 20258.41(USD Billion)
MARKET SIZE 203511.58(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.25% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledUnder Armour (US), Nike (US), Adidas (DE), Patagonia (US), Columbia Sportswear (US), The North Face (US), L.L. Bean (US), Icebreaker (NZ), Smartwool (US), Marmot (US)
Segments CoveredApplication, Material Type, Gender, Age Group
Key Market OpportunitiesGrowing demand for sustainable materials in the Thermal Underwear Market presents significant innovation opportunities.
Key Market DynamicsRising consumer demand for sustainable materials drives innovation and competition in the thermal underwear market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Snehal Singh
Assistant Manager - Research

High acumen in analyzing complex macro & micro markets with more than 6 years of work experience in the field of market research. By implementing her analytical skills in forecasting and estimation into market research reports, she has expertise in Packaging, Construction, and Equipment domains. She handles a team size of 20-25 resources and ensures smooth running of the projects, associated marketing activities, and client servicing.

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FAQs

How much is the Thermal Underwear Market?

The Thermal Underwear Market size was valued at USD 7.89 Billion in 2023.

What is the growth rate of the Thermal Underwear Market?

The market is projected to grow at a CAGR of 3.3% during the forecast period, 2025-2035.

Which region held the largest market share in the Thermal Underwear Market?

North America had the largest share of the market

Who are the key players in the Thermal Underwear Market?

The key players in the market are Jockey International Inc (US), Under Armour Inc. (US), Smartwool LLC (US), L.L.Bean Inc. (US). Fruit of the Loom Inc. (US), BodTek (US), Thermajohn (US).

Which product type led the Thermal Underwear Market?

The top category dominated the market in 2023.

Which distribution channel had the largest market share in the Thermal Underwear Market?

The store based had the largest share of the market.

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