Semiconductor inspection system companies develop equipment and technologies for inspecting and ensuring the quality of semiconductor wafers and devices. These systems play a critical role in semiconductor manufacturing.
The Competitive Landscape of the Semiconductor Inspection System Market
The semiconductor inspection system market, holds a crucial position in safeguarding the flawless flow of information through our technological world. Understanding the intense competition and dynamic strategies within this market is key for players to navigate and secure their share of the silicon success story.
Some of the Semiconductor Inspection System companies listed below:
Strategies Adopted by Leaders
Factors for Market Share Analysis:
Inspection Technology: Analyzing market share by technology type (optical, X-ray, electrical) reveals dominant players in each segment and future growth potential. Optical inspection remains the largest segment, while EUV-based technologies are expected to witness rapid growth.
Wafer Size:Â The increasing adoption of larger wafer sizes, like 300mm and beyond, requires advanced inspection systems capable of handling larger surfaces and higher defect densities. Understanding market trends toward bigger wafer sizes helps players anticipate growing segments.
End-User Segments:Â Catering to the needs of different end-user segments (logic, memory, power electronics) is key. Logic chips demand high-precision defect detection, while memory chips prioritize high throughput and cost-effectiveness.
Regional Variations:Â North America and Asia Pacific remain the largest markets, with China demonstrating the fastest growth. Analyzing regional regulations, technology adoption rates, and local competitors is crucial for targeted expansion strategies.
New and Emerging Companies:
Industry Developments:
On Sep 25, 2023-Â Photo Electron Soul Inc. (PeS), a start-up company launched by Nagoya University, announced a capital and business partnership with USHIO. PeS is the only supplier of semiconductor photocathode electron beam technology. This sole-distributor agreement with USHIO will enable PeS to deliver semiconductor photocathode e-beam generation systems incorporated into e-beam semiconductor wafer pattern inspection tools.
On May 31, 2023-Â FormFactor, Inc. (FORM), a leading semiconductor test and measurement supplier, introduced the FRT MicroProf PT, a new semiconductor metrology and inspection tool for rectangular panels. With its full automation and hybrid metrology capabilities, this single system can perform inspection of rectangular panels up to 600mm containing 4-5X more dies compared to a 300mm wafer.
While enabling multiple types of 3D measurements and defect detection on the large format panels, the system supports heterogeneous integration of chipsets used in advanced package technologies such as fan-out panel-level packaging (FoPLP).
On Jun 29, 2023-Â Nordson Test & Inspection launched the new Quadra 7 Pro Manual X-Ray Inspection (MXI) system at the Shanghai New International Expo Center, China. This next-generation MXI system is powered by the latest QuadraNT4 tube and new Onyx detector. The Quadra 7 Pro MXI system provides superior 3D/2D manual inspection with higher resolution for back-end semiconductor applications. The new, advanced Onyx detector technology provides superior image clarity and faster frame rates with lower noise.
On Dec 07, 2022-Â KLA announced the release of an X-ray system, Axion T2000, for measuring 3D memory. This X-ray measurement system can enable 3D stacked structure advanced memory semiconductor inspection. Axion T2000 can be precisely implemented in complex structures such as deep & narrow holes and trenches in manufacturing 3D NAND and DRAM semiconductors. It accurately measures even minute shape errors that can affect memory semiconductor chip performance.
Semiconductor Inspection System Market Size was valued at USD 5.8 Billion in 2022. The Semiconductor Inspection System market industry is projected to grow from USD 6.09 Billion in 2023 to USD 9.07 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 5.10% during the forecast period (2023 - 2032). Growing demand for high-performance, low-cost semiconductor chips, as well as wafer demand in the consumer electronics industry are the key market drivers enhancing the market growth.
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Market CAGR for semiconductor inspection system is being driven by the rising linked and smart gadgets. Globally, linked and smart gadgets have seen significant acceptance. Traditional antique gadgets and circuits have some processing capability and can accommodate multiple extra sensors in a small size. Metrology is critical in designing semiconductors and maintaining low error rates, which results in a longer device lifespan. Metrology improvements have enabled organizations to mass-produce semiconductors by lowering mistake rates. Furthermore, the smartphone consumes a huge amount of semiconductors. In recent years, the smartphone market has been extremely competitive.
The rising use of mobile phones is expected to boost the worldwide industry even further. According to Ericsson Mobility Report 2022, there will be 4.4 billion 5G subscribers globally by the end of 2027, accounting for 48 percent of all mobile subscriptions. Because electronic devices are a major driver of semiconductor demand, the rising push to embrace 5G technology globally will likely increase demand for different electronic devices, favorably boosting market development. Consumer electronics manufacturers are increasingly requiring sophisticated and miniaturised semiconductor components and parts.
Furthermore, the introduction of novel manufacturing processes and device designs, such as 3D NAND, 3D finFET transistors, improved self-aligned multiple patterning, and EUV lithography, is causing a paradigm change in metrology/inspection requirements. The increased need for electronic items is likely to drive up demand for metrology equipment. Technological advances have enabled next-generation high-precision equipment to become typical features in manufacturing lines.
Growing smart device applications, increasing industrial automation, and broad chip integration in automobiles drive worldwide semiconductor demand. In semiconductor inspection, wafer and mask inspection and other metrology and inspection systems are employed; the systems identify faults and assure the quality of produced semiconductor devices. Because of the increased demand for semiconductors, manufacturers focus on increasing their manufacturing facilities, resulting in greater use of semiconductor metrology and inspection equipment. Most players are launching innovative products in the market. In November 2020, Hitachi High-Tech Corporation, for example, will release the SEM*1 CR7300 high-speed flaw inspection. The CR7300 is a new review SEM that will aid in the productivity of semiconductor device manufacture. It is based on electron optics, which enables high-resolution image capture. Simultaneously, new imaging and stage technologies enable high-speed picture capture in half the time of old approaches, significantly lowering total inspection time. Thus, driving the Semiconductor Inspection System market revenue.
The Semiconductor Inspection System Market segmentation, based on type, includes wafers and masks. The wafers segment dominated the market, accounting for 65% of market revenue. A wafer is a thin slice of semiconductor, such as crystalline silicon, used to make integrated circuits and solar cells. Physical and pattern flaws on wafers are detected via wafer semiconductor inspection systems. Wafer inspection systems actively maintain high process throughput and detect particles at the bottom of contact holes and on the surface, resulting in market growth. Because it is intended to identify the location coordinates of flaws (X, Y). The adherence of dust or particles is one of the reasons for faults. As a result, it is impossible to foresee where flaws may arise. It is a method of identifying particles or flaws in a wafer. It enables engineers to quickly discover, fix, and monitor deviations to enhance quality control and improve device performance.
April 2022- The MATRICS X9ULTRA series, a mask inspection system created to check photomasks utilized in extreme ultraviolet lithography while the pellicles are detached, was released by Lasertec. The recently announced X9ULTRA series improves upon the performance of its forerunner models by performing better at particle detection on pellicle-less EUV masks. The recently announced X9 ULTRA series from Lasertec employs a high NA objective lens and a newly created high-power 193nm laser light source to deliver better detection performance than the prior versions.
Based on End Users, the Semiconductor Inspection System Market segmentation includes SMEs and Large Enterprises. The large enterprises category generated the most income (70.4%) because of rising industrialization and the requirement for a diverse range of equipment to work in large-scale assembly. Large organizations might outsource supplementary companies to focus on their core competencies.
Figure 1: Semiconductor Inspection System Market, by End User, 2022 & 2032 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The North American Semiconductor Inspection System market area will dominate this market, This is due to the existence of significant enterprises working on the production of semiconductor inspection system equipment. Consumer electronics, industrial, telecommunications, data centres, and automotive are among industries that employ integrated circuits.
Further, the major countries studied in the market report are The US, Canada, German, India, Australia, France, the UK, Italy, Spain, China, Japan, South Korea, and Brazil.
Figure 2: Semiconductor Inspection System Market SHARE BY REGION 2022 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Europe Semiconductor Inspection System market accounts for the second-largest market share. Recent technological advancements have significantly led to a significant revolution in the semiconductor inspection system. The growing popularity of the Internet of Things (IoT) and the introduction of linked devices are likely to drive the global market for semiconductor inspection systems forward. Furthermore, the German Semiconductor Inspection System market dominated, while the UK Semiconductor Inspection System market was the fastest expanding in the European area.
Between 2023 and 2032, the Asia-Pacific Semiconductor Inspection System Market is estimated to develop at the quickest CAGR. The key drivers of market expansion include rising demand for high-performance, low-cost semiconductors. Semiconductor inspection systems provide critical benefits such as equipment fault identification, durability, and high performance, and minimal production delays are driving market growth. Moreover, China’s Semiconductor Inspection System market held the largest market share, and The Indian Semiconductor Inspection System market was the Asia-Pacific region's fastest growing.
Leading market companies are extensively spending R&D on increasing their product lines, which will help the Semiconductor Inspection System market grow even more. Important market developments include new product releases, contractual agreements, acquisitions and mergers, greater investments, and collaboration with other organizations. The Semiconductor Inspection System industry must produce cost-effective merchandise to flourish and thrive in a more competitive and increasing market climate.
Manufacturing locally to reduce operating costs is an effective business strategy manufacturers use in the worldwide Semiconductor Inspection System industry to serve clients and expand the market sector. The Semiconductor Inspection System industry has recently provided some of the most important benefits. KLA Corporation, Kraft Wafers Group Inc., and other major competitors in the Semiconductor Inspection System market are seeking to raise consumer demand by investing in research and development activities.
KLA Corporation is a capital equipment firm headquartered in Milpitas, California. It provides semiconductor and other related nanoelectronics businesses with process control and yield management technologies. From research and development through final volume manufacture, the company's products and services are aimed at all stages of wafer, reticle, integrated circuit (IC), and package production. They combine the size of a global leader with a broader portfolio of cutting-edge technologies such as unpatterned wafer quality, 3D metrology spanning the chip from nanometer-scale transistors to micron-level die-interconnects, macro defect inspection of wafers and packages, metal interconnect composition, factory analytics, and lithography for advanced semiconductor packaging. The breadth of this range enables us to cooperate with customers on process yields and process modifications from bare silicon wafers through final back-end packaging. Onto Innovation's software provides clients with a better knowledge of how various operations influence the entire product, allowing them to increase product quality and dependability. In December 2022, KLA Corporation, a new Axion T2000 X-ray metrology equipment for manufacturers of advanced memory chips, has been released. The Axion T2000 uses patented methods to measure high aspect ratio device characteristics with previously unheard-of levels of resolution, accuracy, precision, and speed.
With its unique insight across the semiconductor value chain, Onto Innovation stands alone in process control. They assist their clients in resolving their most challenging yield, device performance, quality, and reliability concerns. By making consumers smarter, quicker, and more efficient, Onto Innovation will optimize their crucial advancement route. Onto Innovation, headquartered in Wilmington, Massachusetts, provides its customers with a global sales and service organization. In June 2022, Onto Innovation Inc., a top-three semiconductor manufacturer, got the Dragonfly G3 system with the new EB40 module. The system and module provide an all-surface wafer inspection to address yield loss caused by faults on the wafer edge and backside that span both the front-end and back-end processes.
Rudolph Technologies, Inc.
JEOL Ltd.
Hitachi High-Technologies Corp
Nanometrics, Inc.
KLA-Tencor Corporation
Applied Materials, Inc.
Nikon Metrology NV
Lasertec Corporation
Thermo Fisher Scientific, Inc.
ASML Holding NV.
September 2022: KLA Corporation intends to construct a new R&D and production facility in Newport, Wales, United Kingdom. The new center will cost over USD 100 million and have a floor area of 200,000 square feet.
July 2022: Onto Innovation Inc. has revealed the newest addition to its Acoustic Metrology product line. The new Echo system increases the addressable market for in-line characterization of opaque films, which is projected to be worth USD 110 million. This is accomplished using the picosecond ultrasonics approach to provide vital thickness measurement and material characterization for major technological transitions in the cutting-edge DRAM and high-stack NAND memory sectors.
Wafer
Mask
SMEs
Large Enterprises
North America
US
Canada
Europe
Germany
France
UK
Italy
Spain
Rest of Europe
Asia-Pacific
China
Japan
India
Australia
South Korea
Australia
Rest of Asia-Pacific
Rest of the World
Middle East
Africa
Latin America
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