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Polyolefin Battery Separator Films Market Trends

ID: MRFR//9954-CR | 110 Pages | Author: Garvit Vyas| March 2023

Global Polyolefin Battery Separator Films Market Overview

Polyolefin Battery Separator Films Market size was at USD 3.98 billion in the year 2021. The polyolefin battery separator films industry is expected to surpass the market value of over USD 10.40 billion by the year 2030 while registering a CAGR of 12.67%. Therefore, the polyolefin battery separator films market value is highly influenced by the increasing demand for electronic gadgets. Similarly, the demand for electric vehicles is also increasing in developed countries as they are inclined towards creating opportunities in energy conservation. The governmental support for the growth of energy conservation and carbon-free solutions is gaining momentum in the countries like Europe. Moreover, electric vehicles are rapidly gaining demand in developing countries as well. Such factors are considered as the major drivers of polyolefin battery separator films market growth.Polyolefin Battery Separator Films Market OverviewPolyolefin Battery Separator Films Market Trends

GROWING ADOPTION OF LI-ION BATTERIESGovernment regulations on carbon emissions are forcing a switch to lithium-ion batteries in the automotive and industrial sectors, which is boosting the market for lithium-ion battery separators. The use of devices like smartphones and tablets is expanding, which is driving up demand for lithium-ion battery separators worldwide. The growth of the lithium-ion battery separator market, which in turn is driving the polyolefin pouch battery separator film market, is being fueled by the automotive industry's focus on developing electric drivetrains and plug-in hybrid electric vehicles, such as battery electric vehicles and hybrid electric vehicles. 

As battery technology has advanced, there has been a considerable increase in demand for better separator designs, which is one of the major factors fueling the market's expansion. The high stability and lifespan performance standards necessary to maintain battery technology's efficiency and dependability are still not being met by current separators, whether they are in use or under development. This is anticipated to open up a ton of new opportunities for the concerned market. Governments all over the world are increasing their support for electric vehicles as their costs decrease and their range increases. Many nations are making investments in the infrastructure of EV charging stations to promote growth.

One of the key drivers of the market's growth is the steadily increasing demand for smart gadgets. The usage of smart gadgets like smartphones, smart wearables, and tablets has steadily increased owing to technological advancements including improved network connectivity and improved user experience. Along with this, the adoption of such devices has been accelerated by the rapid expansion of the internet and consumers' increasing disposable incomes and purchasing power. Lithium-ion batteries, which have a high energy density and a low discharge rate, are used as the power source for smart gadgets. Thus, robust growth in the electronics industry is a factor driving the growth of the polyolefin battery separator films market revenue.

Polyolefin Battery Separator Films Market Segment Insights

Polyolefin Battery Separator Films Material Insights

The Polyolefin Battery Separator Films Market segmentation, based on material, includes polyethylene, polypropylene, and others. The polyethylene segment held the majority share in 2021 contributing to around ~46.55% with respect to the Polyolefin Battery Separator Films Market revenue. In the Polyolefin Battery Separator Films Market, polyethylene is the largest and fastest-growing segment. This market has expanded as a result of the addition of a shutdown mechanism to polyethylene separators for added safety. Governments all over the world are favoring polyethylene because of its superior thermal stability, which is causing the market to increase. The single-layer polyethylene separator is typically used in lithium-ion batteries due to their capacity to withstand temperatures up to 130°C. They have great mechanical qualities, excellent thermal shrinkage, and excellent electronic insulation, which contribute to their high degree of adaptability in the market. These separators are typical of lithium battery separators due to their low price. These materials are highly sought after in the industry for industrial lithium battery separators. All of these elements have contributed to the market's expansion.

The market for polyethylene battery separators is primarily driven by the market's explosive rise for electric automobiles. Electric mobility is expanding significantly over the world as a result of attempts to promote sustainable transportation. Electric vehicle (EV) manufacturing and sales are on the rise, especially in China, Europe, and the US.

The Edison Electric Institute reports that EV sales in the United States surged by 40% over 2017 and that there are now 890,000 EVs on American roads. Battery separators made of polyethylene are thought to be the best option due to their superior chemical stability to alternatives.

Figure 2: Polyolefin Battery Separator Films Market, by Material, 2021 & 2030 (USD Million)Polyolefin Battery Separator Films Market, by Material, 2021 & 2030Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

Polyolefin Battery Separator Films Battery Type Insights

The Polyolefin Battery Separator Films Market segmentation, based on battery type, includes Li-ion, Lead Acid, Nickel-Cadmium, Nickel-Metal and Hydride and others. The Li-ion segment held the majority share in 2021 contributing to around ~48.47% with respect to the Polyolefin Battery Separator Films Market revenue.

The segment with the biggest market share is lithium-ion battery separators, and it is anticipated that during the projected period, it will continue to grow significantly and rule the global market. Due to their high power per unit weight compared to other energy storage technologies, lithium-ion batteries are currently employed in many portable electronic devices such as mobile phones and laptops. Additionally, they are extremely strong and heavy, have improved energy efficiency, are highly temperature-efficient, and have a low release. Additionally, profitable chances for market participants are expanded by Li-Ion battery developments during the projected period of 2022 to 2030. The market for battery separators will continue to expand in the future due to the accelerated research and development of novel materials. Due to its exceptional qualities, including high energy density, extended cycle life, and low self-discharging capacity, lithium-ion batteries (LIB) have garnered a lot of attention in recent years. Although lithium-ion batteries have been used as an energy storage device for commercial electronics, concerns about their safety have cast doubt on its use. 

Figure 3: Polyolefin Battery Separator Films Market, by Battery Type, 2021 & 2030 (USD Million)Polyolefin Battery Separator Films Market, by Battery Type, 2021 & 2030Source: Secondary Research, Primary Research, MRFR Database and Analyst Review 

Polyolefin Battery Separator Films End Use Insights

The Polyolefin Battery Separator Films Market segmentation, based on end-use, includes consumer electronics, electric power storage, automotive (Incl. EV). The consumer electronics segment held the majority share in 2021 contributing to around ~43.62% with respect to the Polyolefin Battery Separator Films Market revenue. Due to their superior mechanical and chemical resilience, polypropylene and polyethylene separators are mostly used in the consumer electronics industry. Moreover, polyolefins are frequently used in this business since consumer electronic applications need for highly effective and light-weight separators for particular applications.

Consumer electronics devices are in high demand worldwide as a result of their widespread popularity. However, the main market for lithium-ion batteries is the consumer electronics industry. Additionally, sales of electric vehicles (EVs) have surged, and in recent years, they have emerged as the biggest consumers of lithium-ion batteries. Consequently, the market for battery separators will experience significant growth due to the spike in demand for consumer electronics and electric vehicles (EVs).

Figure 3: Polyolefin Battery Separator Films Market, by End-Use, 2021 & 2030 (USD Million)Polyolefin Battery Separator Films Market, by End-Use, 2021 & 2030Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

Polyolefin Battery Separator Films Regional Insights

By Region, the study segments the market into North America, Europe, Asia-Pacific, Latin America and Middle East & Africa. The North American market was valued at USD 507.33 million in 2021 and is estimated to register a healthy CAGR during the assessment period.

Battery separator market share in North America is being driven by the trend for battery-operated smart electronics. Electric vehicle manufacturing is surging, which has forced manufacturers to broaden their selection of battery separators. Approximately 500,000 electric vehicles were produced by American automakers in 2020, according to the International Council on Clean Transportation, with hybrid and pure battery EVs accounting for 2.3% of new vehicle sales.

Further, the major countries studied are: The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

Figure 3: Polyolefin Battery Separator Films Market SHARE BY REGION 2021 (%)Polyolefin Battery Separator Films Market SHARE BY REGION 2021Source: Secondary Research, Primary Research, MRFR Database and Analyst Review

Europe Polyolefin Battery Separator Films market held a substantial share of 22.27% in 2021 and is projected to reach USD 5,589.57 million by the end of 2030. France, Germany, and the UK are the key contributors in the region. In Europe, production of batteries is becoming more affordable because to technological advancements and increased production capacity. Battery prices have decreased as a result of innovative battery package designs and an increase in production brought on by the boom in EV sales. How electric vehicles compare to internal combustion engines will affect battery prices (ICE).

The Asia-Pacific Polyolefin Battery Separator Films Market garnered a significant share of 36.66% in 2021 and is estimated to grow at a robust CAGR of 13.46% during the forecast timeline. China is the dominating country market in the region. In Asia Pacific, end customers have demonstrated significant interest in polyethylene separators' mechanical and chemically stable characteristics. It is important to note that separators made of polyethylene melt and turn off the battery to guard against potential harm. The sector will also benefit from advancements in the field of lithium-ion batteries. The demand for lithium ion pouch batteries is anticipated to increase faster than average throughout the forecast period, particularly in Asia Pacific nations including China, India, and South Korea. Leading manufacturers are therefore allocating resources to increasing their current production capacities in order to meet rising demand from a variety of industries. India is one of the world's major marketplaces for electronics, and the National Investment Promotion & Facilitation Agency projects that market to reach a value of over $400 billion by 2025. Due to the presence of a sizable infrastructure for the production of electronic vehicles in the area, China is a significant revenue-generating economy in the region. Rapid urbanization and expanding industrialization have driven the need for better mobility, chemical products, medicines, and fossil fuels, which further boosts the regional market growth. Moreover, rising automobile production as well as increasing electric vehicle adoption rate bolsters the product demand.

Polyolefin Battery Separator Films Key Market Players & Competitive Insights

The Polyolefin Battery Separator Films Market is characterized by the presence of many regional and local vendors. The regional market is highly competitive, with all the players competing to gain a larger market share. The vendors compete based on cost, product quality, reliability, and aftermarket services. Therefore, vendors must provide cost-effective and efficient products to survive and succeed in a competitive market environment.

Asahi Kasei Coporation, Celgard, ENTEK, LG Chem Ltd., SEMCORP Global, SK Innovations LTD., Sojo Electric Co., Toray, UBE Corporation, and Sumitomo Chemical Co. Ltd., are the major players in the market, competing in terms of variety of applications of Polyolefin Battery Separator Films Market and their components, as well as efficiency, reliability, affordability, and advanced technology. The primary focus of the players is to provide advanced products to aid in increasing adoption, which could help strengthen a country's growth with advanced products. Although global players dominate the market, a few regional and other local players with a limited market share also have a prominent presence.

The major players would look to strengthen their global presence through mergers & acquisitions of local and regional players; they are expected to expand their presence and solutions in these countries during the forecast period. Therefore, vendors must develop new technologies to stay at par with emerging technology trends that could affect the competitiveness of their product lines in the market.

SK Innovation plans to invest about USD 1 billion to build two more plants for lithium-ion battery separator films in Silesia, Poland. The separators, which SK makes from microporous polyolefin film or ceramic materials, block direct contact between anodes and cathodes within a battery cell. Two plants are already under construction. In total, SK says, the four plants will give it 1.54 billion m 2 per year of separator capacity in Poland by the end of 2023.

Asahi Kasei would be increasing production capacity to 350 million m2/year for Hipore Li-ion battery (LIB) separator at its plant in Hyuga, Miyazaki, Japan by 2023.

Key Companies in the Polyolefin Battery Separator Films market include

Polyolefin Battery Separator Films Market Developments

August 2022: Celgard has entered into a strategic alliance agreement with American Battery Factory (ABF). Celgard and ABF will undertake joint research projects to commercialize state-of-the-art next generation products for reliable high-technology prismatic lithium iron phosphate (LFP) batteries in the U.S.

June 2022: LG Chem Ltd, Inc. & Toray Industries, Inc., announced the establishment of a joint venture in which Toray and LG Chem each hold a 50% interest, following the announcement on October 27, 2021 that Toray had concluded an agreement with LG Chem to form a battery separator film joint venture in Hungary.

Polyolefin Battery Separator Films Market Segmentation

Polyolefin Battery Separator Films Material Outlook

Polyolefin Battery Separator Films Battery Type Outlook

  • Lead Acid

  • Li-ion

  • Nickel-Cadmium

  • Nickel-Metal Hydride

  • Others

Polyolefin Battery Separator Films End-use Outlook

  • Consumer Electronics

  • Electric Power Storage

  • Automotive (Incl. EV)

Polyolefin Battery Separator Films Regional Outlook

  • North America

    • US

    • Canada

  • Europe

    • Germany

    • France

    • UK

    • Italy

    • Spain

    • Rest of Europe

  • Asia-Pacific

    • China

    • Japan

    • India

    • South Korea

    • Rest of Asia-Pacific

  • Latin America

    • Mexico

    • Argentina

    • Brazil

    • Rest of Latin America

  • Middle East & Africa

    • GCC Countries

    • South Africa

    • Rest of Middle East & Africa

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