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    Orc Waste Heat To Power Market

    ID: MRFR/E&P/9831-HCR
    128 Pages
    Priya Nagrale
    October 2025

    ORC Waste Heat To Power Market Research Report: By Technology Type (Organic Rankine Cycle (ORC), Kalina Cycle, Vapor Absorption Cycle, Other Technologies), By Heat Source (Internal Combustion Engines, Gas Turbines, Steam Turbines, Other Heat Sources), By Industry (Power Generation, Industrial Processes, Oil and Gas Industry, Marine Applications, Other Industries), By Capacity (1 MW, 1-10 MW, 10-50 MW, 50-100 MW, >100 MW), By End User (Utilities, Industries, Commercial Buildings, Other End Users) and By Regional (North America, Europe, Sou...

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    Orc Waste Heat To Power Market Infographic

    Orc Waste Heat To Power Market Summary

    As per MRFR analysis, the ORC Waste Heat To Power Market Size was estimated at 9.599 USD Billion in 2024. The ORC Waste Heat To Power industry is projected to grow from 10.77 USD Billion in 2025 to 34.16 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 12.23 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    <p>The ORC Waste Heat To Power Market is poised for substantial growth driven by energy efficiency demands and technological advancements.</p>

    • The market is experiencing a rising demand for energy efficiency, particularly in North America, which remains the largest market.
    • Government support and incentives are fostering innovation in the Asia-Pacific region, recognized as the fastest-growing market.
    • Technological advancements in Organic Rankine Cycle (ORC) systems are solidifying their position as the largest segment in the market.
    • Increasing industrial energy consumption and regulatory frameworks are key drivers propelling the market forward.

    Market Size & Forecast

    2024 Market Size 9.599 (USD Billion)
    2035 Market Size 34.16 (USD Billion)
    CAGR (2025 - 2035) 12.23%

    Major Players

    General Electric (US), Siemens (DE), Caterpillar (US), Clyde Bergemann (DE), Ceres Media (US), Ormat Technologies (US), Cogen (IT), Centrica (GB), Cavendish (GB)

    Orc Waste Heat To Power Market Trends

    The ORC Waste Heat To Power Market is currently experiencing a notable transformation, driven by the increasing emphasis on energy efficiency and sustainability. Industries are progressively recognizing the potential of organic Rankine cycle technology to convert waste heat into usable power, thereby reducing energy costs and minimizing environmental impact. This shift is further supported by government initiatives aimed at promoting renewable energy sources and enhancing energy recovery systems. As a result, the market is witnessing a surge in investments and technological advancements, which are likely to shape its future trajectory. Moreover, the growing awareness of climate change and the need for cleaner energy solutions appear to be propelling the adoption of ORC systems across various sectors, including manufacturing, automotive, and power generation. Companies are increasingly integrating these systems into their operations to optimize energy use and comply with stringent regulations. The ORC Waste Heat To Power Market seems poised for substantial growth, as stakeholders continue to explore innovative applications and improve system efficiencies. This evolving landscape suggests a promising outlook for the market, with potential opportunities for new entrants and established players alike.

    Rising Demand for Energy Efficiency

    The ORC Waste Heat To Power Market is witnessing a growing demand for energy-efficient solutions. Industries are increasingly seeking ways to optimize energy consumption and reduce operational costs. This trend is likely to drive the adoption of ORC technology, as it enables the conversion of waste heat into valuable electricity, thereby enhancing overall energy efficiency.

    Government Support and Incentives

    Government initiatives aimed at promoting renewable energy and energy recovery are playing a crucial role in the ORC Waste Heat To Power Market. Various policies and incentives are being introduced to encourage the implementation of ORC systems. This support may lead to increased investments and further advancements in technology, fostering market growth.

    Technological Advancements

    The ORC Waste Heat To Power Market is experiencing rapid technological advancements that enhance system performance and efficiency. Innovations in materials, design, and control systems are likely to improve the reliability and effectiveness of ORC solutions. As technology continues to evolve, it may open new avenues for applications across diverse industries.

    The increasing emphasis on energy efficiency and sustainability is driving the adoption of Organic Rankine Cycle technology for waste heat recovery across various industrial sectors, suggesting a transformative shift in how waste heat is utilized for power generation.

    U.S. Department of Energy

    Orc Waste Heat To Power Market Drivers

    Increasing Industrial Energy Consumption

    The ORC Waste Heat To Power Market is experiencing a surge in demand due to the rising energy consumption across various industrial sectors. Industries such as manufacturing, oil and gas, and chemical processing are increasingly seeking efficient energy solutions to manage their operational costs. According to recent data, industrial energy consumption is projected to grow by approximately 2.5% annually, which underscores the necessity for innovative technologies like Organic Rankine Cycle (ORC) systems. These systems enable industries to convert waste heat into usable power, thereby enhancing energy efficiency and reducing reliance on traditional energy sources. As industries strive to meet sustainability goals, the ORC Waste Heat To Power Market is likely to benefit from this trend, as companies look to optimize their energy usage and minimize waste.

    Rising Energy Prices and Economic Pressures

    The ORC Waste Heat To Power Market is also influenced by the rising energy prices and economic pressures faced by industries. As energy costs continue to escalate, companies are increasingly motivated to seek alternative energy solutions that can mitigate these expenses. ORC systems provide a viable option for industries to harness waste heat and convert it into electricity, thereby reducing their dependence on external energy sources. The potential for significant cost savings is driving interest in the ORC Waste Heat To Power Market, as businesses look for ways to enhance their energy resilience. This trend suggests that the market will likely expand as industries prioritize energy efficiency and cost reduction in their operational frameworks.

    Growing Awareness of Sustainability Practices

    The ORC Waste Heat To Power Market is benefiting from an increasing awareness of sustainability practices among businesses and consumers. As organizations strive to enhance their corporate social responsibility (CSR) initiatives, there is a growing emphasis on reducing carbon footprints and improving energy efficiency. This shift in mindset is leading to greater investments in technologies that facilitate waste heat recovery, such as ORC systems. Companies are recognizing that adopting sustainable practices not only contributes to environmental goals but also offers economic advantages through reduced energy costs. The heightened focus on sustainability is likely to propel the ORC Waste Heat To Power Market forward, as more businesses seek to integrate waste heat recovery into their operational strategies.

    Regulatory Frameworks and Environmental Policies

    The ORC Waste Heat To Power Market is significantly influenced by stringent regulatory frameworks and environmental policies aimed at reducing greenhouse gas emissions. Governments worldwide are implementing regulations that encourage the adoption of cleaner technologies, including waste heat recovery systems. For instance, policies that mandate emissions reductions are prompting industries to invest in ORC systems, which can effectively convert waste heat into electricity. The market is expected to grow as companies seek compliance with these regulations while also aiming to enhance their sustainability profiles. The increasing focus on environmental stewardship is likely to drive investments in the ORC Waste Heat To Power Market, as businesses recognize the dual benefits of regulatory compliance and energy cost savings.

    Technological Innovations in Waste Heat Recovery

    Technological advancements play a pivotal role in shaping the ORC Waste Heat To Power Market. Innovations in ORC technology, such as improved working fluids and enhanced heat exchangers, are making waste heat recovery systems more efficient and cost-effective. Recent developments indicate that the efficiency of ORC systems has improved by up to 15% over the past few years, making them more attractive for industrial applications. As industries seek to maximize energy recovery from waste heat, the demand for advanced ORC systems is likely to rise. This trend suggests that the ORC Waste Heat To Power Market will continue to evolve, driven by the need for more efficient and reliable waste heat recovery solutions.

    Market Segment Insights

    By By Technology Type: Organic Rankine Cycle (ORC - Largest) vs. Kalina Cycle (Fastest-Growing)

    In the ORC Waste Heat To Power Market, the Organic Rankine Cycle (ORC) technology commands a significant market share, serving as the backbone of this segment. It leverages low-grade heat sources efficiently, cementing its status as the market leader. Meanwhile, the Kalina Cycle, known for its application in mid-temperature heat recovery, is gradually gaining traction, driven by its unique efficiency benefits and adaptability for various industrial applications. As a result, both technologies play a crucial role in the thermal energy recovery landscape. The growth trends in the ORC Waste Heat To Power Market highlight a promising trajectory, catalyzed by increasing demands for sustainable energy solutions and the global shift towards reducing greenhouse gas emissions. The emphasis on efficient energy recovery methods has positioned technologies like the Kalina Cycle as an emerging player, reflecting a growing awareness and acceptance among industries. Factors such as technological advancements, government incentives, and rising energy costs are further propelling the adoption of these technologies, indicating a robust future for both ORC and Kalina Cycle solutions.

    Organic Rankine Cycle (Dominant) vs. Kalina Cycle (Emerging)

    The Organic Rankine Cycle (ORC) remains the dominant technology in the ORC Waste Heat To Power Market due to its robust performance and versatility in harnessing low-temperature heat sources. It provides an efficient method for converting waste heat into electrical energy, making it an attractive option for industries seeking to enhance energy efficiency and reduce operational costs. In contrast, the Kalina Cycle is emerging as a promising alternative, particularly in scenarios requiring improved efficiency at mid-temperature levels. Its unique working fluid properties allow for better thermal efficiency and effectiveness in specific applications, positioning it favorably within certain industrial sectors. As both technologies evolve, they highlight a balance of established dominance and emerging innovation in energy recovery systems.

    By By Heat Source: Internal Combustion Engines (Largest) vs. Gas Turbines (Fastest-Growing)

    The ORC Waste Heat to Power market displays a diverse landscape with significant contributions from various heat sources. Internal Combustion Engines (ICEs) lead the segment with a major share, primarily due to their widespread application in industrial processes and vehicle power generation. Additionally, Gas Turbines are gaining momentum, driven by their efficiency and adaptability in modern energy systems, making them a critical component of this market.

    Internal Combustion Engines (Dominant) vs. Gas Turbines (Emerging)

    Internal Combustion Engines stand as the dominant heat source in the ORC Waste Heat to Power market, characterized by their robust performance and established infrastructure. Their prevalence in various applications, including automotive and industrial sectors, contributes to their leading market share. In contrast, Gas Turbines are emerging rapidly, recognized for their ability to efficiently convert waste heat into electrical power, especially in large-scale power generation. The growth of Gas Turbines is fueled by technological advancements and a shift towards greener energy solutions, positioning them as a vital competitor in the evolving landscape of waste heat recovery.

    By By Industry: Power Generation (Largest) vs. Industrial Processes (Fastest-Growing)

    The ORC Waste Heat To Power Market sees a significant distribution in market share among various industries. Power Generation remains the largest segment, capitalizing on the global push for sustainable and renewable energy solutions. This segment benefits from the increasing need for efficient power generation technologies, as more industries and applications look towards harnessing waste heat to improve their overall energy efficiency. Industrial Processes, while smaller in share currently, is gaining traction as industries seek innovative ways to integrate waste heat recovery systems into their production processes, making it the fastest-growing segment within this market.

    Power Generation: Dominant vs. Industrial Processes: Emerging

    Power Generation stands as the dominant sector in the ORC Waste Heat To Power Market, driven primarily by the urgent demand for clean energy solutions and the implementation of stringent environmental regulations. This sector leverages established technologies that efficiently convert waste heat into electricity, enabling both cost savings and environmental benefits for power utilities. On the other hand, Industrial Processes are emerging as a vital segment as manufacturers and processing industries are increasingly adopting waste heat recovery to optimize their operational efficiencies. This sector benefits from technological advancements and the growing realization of energy costs, thus playing a crucial role in promoting sustainable practices across various industrial applications.

    By By Capacity: 1-10 MW (Largest) vs. 10-50 MW (Fastest-Growing)

    The ORC Waste Heat To Power Market shows a distinctive distribution in capacity segment values. The '1-10 MW' capacity range commands a significant share, representing the largest segment due to its widespread application in various industrial processes. On the other hand, the '10-50 MW' range is gaining traction, showcasing a dynamic shift as industries seek to maximize energy recovery from waste heat, thereby indicating an increasing preference for higher-capacity systems.

    Capacity: 1-10 MW (Dominant) vs. 10-50 MW (Emerging)

    The '1-10 MW' capacity segment is currently dominating the ORC Waste Heat To Power Market, appealing to smaller industrial applications and energy recovery systems where moderate power needs are common. This segment is characterized by its flexibility and adaptability, making it suitable for a variety of setups and easy integration into existing processes. Conversely, the '10-50 MW' capacity is emerging rapidly as industries focus on larger energy recovery projects, driven by the growing demand for sustainability and clean energy solutions. This segment is favored for its efficiency in harvesting more considerable waste heat, thus attracting investments and technological advancements that aim to enhance overall performance.

    By By End User: Utilities (Largest) vs. Industries (Fastest-Growing)

    In the ORC Waste Heat To Power Market, the 'End User' segment is primarily dominated by Utilities, which hold the largest market share due to their constant need for efficient power generation solutions. This category has benefitted from increased investments in renewable energy and stringent regulations encouraging the use of waste heat recovery systems. Additionally, Industries are emerging as a significant segment, reflecting a growing trend in energy efficiency as sectors like manufacturing and process industries adopt ORC technology to convert waste heat into valuable power.

    Utilities (Dominant) vs. Industries (Emerging)

    Utilities represent the dominant end user in the ORC Waste Heat To Power Market, leveraging their extensive infrastructure and regulatory support to implement waste heat recovery initiatives. Their established need for reliable, sustainable energy sources positions them favorably in this market. Conversely, Industries are the emerging players, characterized by a proactive approach to integrating ORC systems for energy efficiency. Driven by rising energy costs and operational sustainability goals, industries are increasingly adopting these technologies, underscoring a shift towards cleaner energy practices as they seek to reduce emissions and enhance profitability.

    Get more detailed insights about Orc Waste Heat To Power Market

    Regional Insights

    The ORC Waste Heat To Power Market is segmented into North America, Europe, APAC, South America, and MEA. Among these regions, APAC is expected to witness the fastest growth over the forecast period. The growth in this region can be attributed to the increasing demand for energy and the growing awareness of environmental sustainability. China is the major contributor to the APAC market, followed by India and Japan. Europe is another major region in the ORC Waste Heat To Power Market.

    The region is witnessing a growing demand for renewable energy sources, which is driving the growth of the ORC Waste Heat To Power Market.

    Germany, the United Kingdom, and France are the major markets in Europe. North America is a mature market for ORC Waste Heat To Power. The region has a well-established energy infrastructure and a supportive regulatory framework. The United States is the major market in North America. South America and MEA are relatively smaller markets for ORC Waste Heat To Power. However, these regions are expected to witness significant growth in the coming years. The growing demand for energy and the increasing awareness of environmental sustainability are driving the growth of the ORC Waste Heat To Power Market in these regions.

    ORC Waste Heat To Power Market, by Region 2023 & 2032

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the ORC Waste Heat To Power Market are eyeing significant growth potential in the industry. Leading ORC Waste Heat To Power Market players are proactively developing innovative solutions to meet the evolving needs of customers. The ORC Waste Heat To Power Market industry is witnessing strategic collaborations and partnerships among key players aimed at expanding market reach and strengthening competitive positions. These players are actively involved in research and development activities to enhance product offerings and gain a competitive edge.

    The competitive landscape is expected to remain dynamic, with new entrants and existing players vying for market share.

    Among the leading companies in the ORC Waste Heat To Power Market, Turbomach is known for its expertise in providing efficient and reliable waste heat recovery solutions. The company offers a comprehensive range of products, including organic Rankine cycle (ORC) systems, heat recovery steam generators (HRSGs), and heat exchangers. Turbomach has a strong global presence and has successfully implemented numerous waste heat recovery projects across various industries, including oil and gas, power generation, and manufacturing. The company's focus on innovation and customer-centric approach has contributed to its position as a prominent player in the ORC Waste Heat To Power Market.

    A notable competitor in the ORC Waste Heat To Power Market is Ormat Technologies. The company specializes in the development and manufacturing of geothermal and recovered energy power plants. Ormat has a proven track record of delivering turnkey solutions for waste heat recovery projects, leveraging its expertise in ORC technology. The company's robust product portfolio includes ORC-based power plants, heat exchangers, and other related equipment. Ormat has a global presence and has successfully deployed its solutions in diverse applications, including industrial facilities, data centers, and power plants.

    The company's commitment to sustainability and its focus on providing cost-effective solutions have positioned Ormat as a formidable competitor in the ORC Waste Heat To Power Market.

    Key Companies in the Orc Waste Heat To Power Market market include

    Industry Developments

    The ORC Waste Heat To Power market has witnessed significant growth in recent years, driven by increasing demand for efficient and sustainable energy solutions. In 2023, the market was valued at approximately USD 7.62 billion and is projected to reach USD 21.5 billion by 2032, exhibiting a CAGR of 12.23% during the forecast period. This growth is attributed to factors such as rising energy costs, growing environmental concerns, and government initiatives promoting renewable energy sources.

    Recent developments in the market include:

    - In January 2023, Ormat Technologies announced the acquisition of a 15 MW geothermal power plant in Kenya, expanding its presence in the African market

    - In February 2023, the European Union announced plans to invest €200 million in research and development of waste-to-energy technologies, including ORC Waste Heat To Power systems

    - In March 2023, Exergy, a leading provider of ORC Waste Heat To Power solutions, secured a contract to supply a 4 MW system to a petrochemical plant in the Middle East

    - In June 2023, Mitsubishi Heavy Industries launched a new series of ORC Waste Heat To Power turbines, offering improved efficiency and reduced emissions.

    These developments indicate a growing interest and investment in the ORC Waste Heat To Power market, supporting its projected growth in the coming years.

    Future Outlook

    Orc Waste Heat To Power Market Future Outlook

    The ORC Waste Heat To Power Market is projected to grow at a 12.23% CAGR from 2025 to 2035, driven by technological advancements and increasing energy efficiency demands.

    New opportunities lie in:

    • Develop innovative ORC systems for industrial applications to enhance energy recovery. Invest in hybrid systems combining ORC with renewable energy sources for improved efficiency. Expand into emerging markets with tailored solutions for local energy needs.

    By 2035, the ORC Waste Heat To Power Market is expected to maintain a stable position, reflecting ongoing technological integration.

    Market Segmentation

    ORC Waste Heat To Power Market Capacity Outlook

    • 1 MW
    • 1-10 MW
    • 10-50 MW
    • 50-100 MW
    • >100 MW

    ORC Waste Heat To Power Market End User Outlook

    • Utilities
    • Industries
    • Commercial Buildings
    • Other End Users

    ORC Waste Heat To Power Market Industry Outlook

    • Power Generation
    • Industrial Processes
    • Oil and Gas Industry
    • Marine Applications
    • Other Industries

    ORC Waste Heat To Power Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    ORC Waste Heat To Power Market Heat Source Outlook

    • Internal Combustion Engines
    • Gas Turbines
    • Steam Turbines
    • Other Heat Sources

    ORC Waste Heat To Power Market Technology Type Outlook

    • Organic Rankine Cycle (ORC)
    • Kalina Cycle
    • Vapor Absorption Cycle
    • Other Technologies

    Report Scope

    Report Attribute/MetricDetails
    Market Size 203534.16 (USD Billion)
    Compound Annual Growth Rate (CAGR)12.23% (2025 - 2035)
    Report CoverageRevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2023
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledABL Group, Enviva HoldingsLP, Conrad Energy, Agilyx, American Thermal Instruments, C3.ai, Catalyst Power, Celadon Systems, Greenberry Industrial Group, GCG, Babcock Wilcox, Ormat Technologies, EnerWaste, Clearway Energy, Frenkel Group
    Segments CoveredTechnology Type, Heat Source, Industry, Capacity, End User, Regional
    Key Market OpportunitiesIndustrial cogeneration transportation sector government supports growing energy demand technological advancements.
    Key Market DynamicsIncreased demand for energy efficiency Technological advancements Government regulations Rise in industrialization Growing focus on reducing carbon emissions.
    Countries CoveredNorth America, Europe, APAC, South America, MEA
    Market Size 20249.60 (USD Billion)
    Market Size 202510.77 (USD Billion)

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    FAQs

    What is the expected valuation of the ORC Waste Heat To Power market in 2023?

    The ORC Waste Heat To Power market is expected to be valued at 7.62 billion USD in 2023.

    What is the expected valuation of the ORC Waste Heat To Power market in 2032?

    The ORC Waste Heat To Power market is expected to be valued at 21.5 billion USD in 2032.

    What is the expected CAGR of the ORC Waste Heat To Power market from 2024 to 2032?

    The ORC Waste Heat To Power market is expected to grow at a CAGR of 12.23% from 2024 to 2032.

    Which region is expected to have the largest share of the ORC Waste Heat To Power market in 2032?

    Asia-Pacific is expected to have the largest share of the ORC Waste Heat To Power market in 2032.

    What are the key applications of ORC Waste Heat To Power technology?

    Key applications of ORC Waste Heat To Power technology include power generation, combined heat and power (CHP), and district heating.

    Who are the key competitors in the ORC Waste Heat To Power market?

    Key competitors in the ORC Waste Heat To Power market include Turboden, Exergy, and Enogia.

    What are the major factors driving the growth of the ORC Waste Heat To Power market?

    Major factors driving the growth of the ORC Waste Heat To Power market include increasing demand for renewable energy, rising energy costs, and government incentives.

    What are the challenges facing the ORC Waste Heat To Power market?

    Challenges facing the ORC Waste Heat To Power market include high upfront costs, limited availability of waste heat sources, and competition from other renewable energy technologies.

    What are the opportunities for growth in the ORC Waste Heat To Power market?

    Opportunities for growth in the ORC Waste Heat To Power market include increasing investment in renewable energy, development of new technologies, and expansion into new markets.

    What are the key trends in the ORC Waste Heat To Power market?

    Key trends in the ORC Waste Heat To Power market include increasing adoption of modular systems, rising demand for CHP systems, and growing interest in waste heat recovery from industrial processes.

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