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    High Strength Aluminum Alloys Market

    ID: MRFR/CnM/37612-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    High Strength Aluminum Alloys Market Research Report By Application (Aerospace, Automotive, Marine, Construction, Industrial), By Product Form (Sheets, Plates, Extrusions, Powder, Casting), By Alloy Type (2000 Series, 6000 Series, 7000 Series, 8000 Series), By End Use (OEM, Aftermarket) and  By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa)  - Forecast to 2035

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    High Strength Aluminum Alloys Market Summary

    As per MRFR analysis, the High Strength Aluminum Alloys Market Size was estimated at 10.91 USD Billion in 2024. The High Strength Aluminum Alloys industry is projected to grow from 11.16 USD Billion in 2025 to 14.04 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 2.32 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The High Strength Aluminum Alloys Market is poised for robust growth driven by technological advancements and increasing demand across various sectors.

    • North America remains the largest market for high strength aluminum alloys, primarily driven by aerospace applications.
    • The Asia-Pacific region is emerging as the fastest-growing market, fueled by innovations in the automotive sector.
    • The aerospace segment continues to dominate the market, while the automotive segment is witnessing the most rapid growth.
    • Key market drivers include rising aerospace industry requirements and advancements in manufacturing technologies.

    Market Size & Forecast

    2024 Market Size 10.91 (USD Billion)
    2035 Market Size 14.04 (USD Billion)
    CAGR (2025 - 2035) 2.32%

    Major Players

    Alcoa Corporation (US), Rio Tinto (CA), Constellium SE (FR), Kaiser Aluminum Corporation (US), Aleris Corporation (US), Novelis Inc. (US), Thyssenkrupp AG (DE), Hindalco Industries Limited (IN), UACJ Corporation (JP)

    High Strength Aluminum Alloys Market Trends

    The High Strength Aluminum Alloys Market is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. Industries such as aerospace, automotive, and construction are increasingly adopting these alloys due to their lightweight properties and superior strength. This shift is indicative of a broader trend towards materials that enhance performance while reducing overall weight, which is particularly crucial in applications where efficiency and fuel economy are paramount. Furthermore, the growing emphasis on sustainability and environmental considerations is prompting manufacturers to explore innovative production methods that minimize waste and energy consumption. In addition, the High Strength Aluminum Alloys Market is witnessing a surge in research and development activities aimed at enhancing the properties of these materials. Companies are investing in new alloy compositions and processing techniques to improve corrosion resistance and mechanical performance. This focus on innovation is likely to foster a competitive landscape, as firms strive to differentiate their offerings and meet the evolving needs of end-users. As the market continues to evolve, it appears poised for growth, with potential opportunities emerging in emerging economies where industrialization is accelerating.

    Sustainability Initiatives

    The High Strength Aluminum Alloys Market is increasingly influenced by sustainability initiatives. Manufacturers are adopting eco-friendly practices, focusing on recycling and reducing carbon footprints. This trend aligns with global efforts to promote environmentally responsible production methods, appealing to consumers and industries prioritizing sustainability.

    Technological Advancements

    Technological advancements are reshaping the High Strength Aluminum Alloys Market. Innovations in alloy development and processing techniques are enhancing material properties, such as strength and durability. These advancements enable industries to utilize aluminum alloys in more demanding applications, driving market growth.

    Growing Demand in Aerospace and Automotive

    The aerospace and automotive sectors are driving significant demand within the High Strength Aluminum Alloys Market. As these industries seek to improve fuel efficiency and performance, the lightweight and strong characteristics of aluminum alloys make them increasingly attractive for various applications.

    The ongoing advancements in aerospace and automotive sectors are driving a robust demand for high strength aluminum alloys, which are increasingly recognized for their lightweight properties and superior strength.

    U.S. Department of Commerce

    High Strength Aluminum Alloys Market Drivers

    Growing Automotive Sector Innovations

    The automotive sector is undergoing a transformation, with a strong emphasis on lightweight materials to improve fuel efficiency and reduce emissions. High strength aluminum alloys are increasingly being adopted in vehicle manufacturing, particularly in structural components and body panels. The High Strength Aluminum Alloys Market is poised to benefit from this trend, as automakers strive to meet stringent regulatory standards and consumer demands for more sustainable vehicles. Recent data suggests that the automotive industry is expected to grow at a compound annual growth rate of approximately 3% over the next few years, further driving the adoption of high strength aluminum alloys. This shift towards lightweight materials is likely to enhance vehicle performance while contributing to overall sustainability goals.

    Rising Aerospace Industry Requirements

    The aerospace industry is a significant driver for the High Strength Aluminum Alloys Market, as it demands materials that offer exceptional strength and lightweight characteristics. With the increasing focus on fuel efficiency and performance, aerospace manufacturers are increasingly turning to high strength aluminum alloys for aircraft components. Recent statistics indicate that the aerospace sector is projected to grow at a rate of around 4% annually, which is likely to bolster the demand for these alloys. The ability of high strength aluminum alloys to withstand extreme conditions while minimizing weight makes them ideal for applications in both commercial and military aircraft. This trend is expected to continue, as the aerospace industry seeks to innovate and enhance the performance of its fleet.

    Increasing Demand in Construction Sector

    The construction sector is experiencing a notable surge in demand for high strength aluminum alloys, primarily due to their lightweight and durable properties. These alloys are increasingly utilized in structural applications, such as bridges and high-rise buildings, where strength-to-weight ratio is critical. The High Strength Aluminum Alloys Market is projected to benefit from this trend, as construction activities expand in various regions. According to recent data, the construction industry is expected to grow at a compound annual growth rate of approximately 5% over the next few years, further driving the demand for high strength aluminum alloys. This growth is likely to be fueled by urbanization and infrastructure development initiatives, which emphasize the need for materials that can withstand environmental stresses while maintaining structural integrity.

    Emerging Applications in Renewable Energy

    The renewable energy sector is emerging as a new frontier for the High Strength Aluminum Alloys Market. As the world shifts towards sustainable energy solutions, high strength aluminum alloys are being utilized in the construction of wind turbines and solar panel frames. These materials offer the necessary strength and corrosion resistance required for outdoor applications, making them ideal for renewable energy infrastructure. The increasing investments in renewable energy projects are likely to drive the demand for high strength aluminum alloys, as manufacturers seek materials that can withstand harsh environmental conditions. Recent projections indicate that the renewable energy market is expected to grow significantly, potentially increasing the demand for high strength aluminum alloys in the coming years.

    Advancements in Manufacturing Technologies

    Technological advancements in manufacturing processes are playing a pivotal role in shaping the High Strength Aluminum Alloys Market. Innovations such as additive manufacturing and advanced casting techniques are enabling the production of high-performance alloys with enhanced properties. These advancements not only improve the mechanical characteristics of the alloys but also reduce production costs and time. For instance, the introduction of 3D printing in alloy production has shown potential to decrease waste and increase design flexibility. As manufacturers adopt these cutting-edge technologies, the market is likely to witness a shift towards more efficient and sustainable production methods, thereby attracting new applications across various industries, including aerospace and automotive.

    Market Segment Insights

    By Application: Aerospace (Largest) vs. Automotive (Fastest-Growing)

    The High Strength Aluminum Alloys Market exhibits a diverse distribution of applications, with aerospace taking the lead as the largest segment due to its high demand for lightweight and durable materials. This segment holds significant market share as it is heavily utilized in the manufacturing of aircraft structures, components, and parts. Following aerospace, the automotive sector is increasingly gaining traction driven by the automotive industry's efforts to enhance fuel efficiency and improve performance by using high strength aluminum alloys. The automotive application is rapidly emerging as the fastest-growing segment within the market, propelled by advancements in lightweight vehicle design and increasing regulatory pressures to reduce emissions. Marine, construction, and industrial applications are also witnessing a growth trend, though at a slower pace, as these industries gradually adopt aluminum alloys to improve durability and resistance in their respective applications.

    Aerospace: Dominant vs. Automotive: Emerging

    In the High Strength Aluminum Alloys Market, aerospace remains the dominant application due to its critical role in aircraft manufacturing. High strength aluminum alloys are favored for their excellent strength-to-weight ratio, corrosion resistance, and ability to withstand extreme temperatures, making them ideal for aircraft components such as wings, fuselages, and engine parts. Meanwhile, the automotive sector is emerging as a prominent application with rapidly increasing demand for high-performance vehicles. The automotive industry is increasingly integrating these lightweight alloys to improve fuel economy, enhance performance, and meet stringent environmental regulations. As both segments evolve, aerospace continues to lead in volume while automotive is positioned for significant expansion in the coming years.

    By Product Form: Sheets (Largest) vs. Extrusions (Fastest-Growing)

    In the High Strength Aluminum Alloys Market, the product form segment displays a diverse range of applications, with sheets holding the largest share due to their widespread use in various industries such as aerospace and automotive. Plates, while significant, cater to more specialized uses, which limits their market share compared to the ubiquitous sheets. Extrusions are also carving a niche for themselves, driven by innovative designs that enhance structural applications, thereby attracting a growing customer base. As the demand for lightweight yet strong materials rises, extrusions are expected to experience the fastest growth within the product form segment. This growth is further fueled by advancements in manufacturing processes, which allow for greater customization and efficiency in production. The versatility and adaptability in aluminum alloy formulations also play a crucial role in meeting the specific needs of different industries, ensuring sustained interest and investment in this segment.

    Sheets: Dominant vs. Extrusions: Emerging

    Sheets are the dominant force in the High Strength Aluminum Alloys Market, primarily due to their extensive applicability in critical sectors like aerospace, automotive, and construction. They offer a combination of lightweight features and superior strength, making them ideal for weight-sensitive applications. On the other hand, extrusions represent an emerging segment, gaining traction as industries seek unique shapes and profiles to meet specific design requirements. The versatility of extrusions allows for innovative solutions in construction and automotive sectors, where customized components are increasingly in demand. The ability to produce complex geometries while maintaining strength and reducing weight positions extrusions as a valuable alternative, further expanding the market potential.

    By Alloy Type: 7000 Series (Largest) vs. 2000 Series (Fastest-Growing)

    In the High Strength Aluminum Alloys Market, the 7000 series alloys dominate the segment owing to their exceptional mechanical properties and resistance to corrosion. This segment accounts for a significant percentage of the market share, primarily driven by its widespread application in the aerospace and automotive industries, where strength is paramount. In contrast, the 2000 series is the fastest-growing segment, gaining traction due to its enhanced machinability and higher fatigue resistance, catering to emerging demands in transportation and military applications.

    7000 Series (Dominant) vs. 2000 Series (Emerging)

    The 7000 Series alloys are characterized by their high strength and lightweight, making them a preferred choice in aerospace and high-performance sporting equipment. Their market position is bolstered by the demand for lightweight materials that provide structural integrity. On the other hand, the 2000 Series alloys have emerged as a vital segment due to their superior machinability, elevated fatigue strength, and suitability for aerospace applications. Their growth is fueled by innovations in alloy processing and an increasing focus on reducing vehicle weight, enhancing their competitiveness in the market.

    By End Use: OEM (Largest) vs. Aftermarket (Fastest-Growing)

    The High Strength Aluminum Alloys Market showcases a significant market share distribution, with the OEM segment leading in terms of volume. Strong demand from sectors such as aerospace, automotive, and defense fuels this dominance, as OEMs seek to enhance product performance and reduce weight using high strength aluminum alloys. In contrast, the aftermarket segment has been gaining traction, propelled by an increasing focus on lightweight materials for upgrades and repairs in various applications. The drive towards sustainability and efficiency is further bolstering this segment's growth.

    OEM (Dominant) vs. Aftermarket (Emerging)

    The OEM segment in the High Strength Aluminum Alloys Market is characterized by substantial investments in research and development to innovate and improve alloy properties, making it a dominant force. This segment is primarily driven by end-user industries that require advanced performance, particularly in safety and fuel efficiency. Consequently, high strength aluminum alloys are integrated into new vehicle designs and aerospace structures. On the other hand, the aftermarket segment is emerging rapidly as consumers and businesses seek to enhance their existing products. Factors such as the increasing lifespan of vehicles and machinery, coupled with environmental regulations, drive aftermarket demand for lightweight upgrades and repairs, thereby expanding the reach and applications of high strength aluminum alloys.

    Get more detailed insights about High Strength Aluminum Alloys Market

    Regional Insights

    North America : Innovation and Demand Surge

    North America is witnessing significant growth in the high strength aluminum alloys market, driven by increasing demand from the aerospace and automotive sectors. The region holds approximately 40% of the global market share, making it the largest market. Regulatory support for lightweight materials and sustainability initiatives further catalyze this growth. The U.S. and Canada are the primary contributors, with robust manufacturing capabilities and technological advancements. The competitive landscape is dominated by key players such as Alcoa Corporation, Novelis Inc., and Kaiser Aluminum Corporation. These companies are investing in R&D to enhance product performance and meet stringent regulatory standards. The presence of advanced manufacturing facilities and a skilled workforce in the U.S. and Canada positions North America as a leader in high strength aluminum alloys, fostering innovation and market expansion.

    Europe : Sustainability and Innovation Focus

    Europe is emerging as a significant player in the high strength aluminum alloys market, driven by stringent environmental regulations and a strong focus on sustainability. The region accounts for approximately 30% of the global market share, making it the second largest market. Countries like Germany and France are leading the charge, with policies promoting lightweight materials in automotive and aerospace applications, thus enhancing demand for high strength aluminum alloys. The competitive landscape features major players such as Constellium SE and Thyssenkrupp AG, who are actively investing in innovative solutions to meet market needs. The European market is characterized by a strong emphasis on recycling and sustainability, aligning with the EU's Green Deal objectives. This focus not only drives demand but also encourages collaboration among industry stakeholders to develop advanced materials and technologies.

    Asia-Pacific : Emerging Markets and Growth Potential

    Asia-Pacific is rapidly becoming a powerhouse in the high strength aluminum alloys market, driven by industrialization and urbanization. The region holds about 25% of the global market share, with countries like China and India leading the demand. The growth is fueled by the booming automotive and aerospace industries, alongside government initiatives to enhance manufacturing capabilities and promote lightweight materials for energy efficiency. China is the largest market in the region, with significant investments in aluminum production and processing technologies. Key players such as Hindalco Industries Limited and UACJ Corporation are expanding their operations to meet the rising demand. The competitive landscape is evolving, with a focus on innovation and sustainability, as companies strive to develop advanced aluminum alloys that cater to diverse applications across various sectors.

    Middle East and Africa : Resource-Rich and Growing Demand

    The Middle East and Africa region is witnessing a gradual increase in the high strength aluminum alloys market, driven by resource availability and growing industrial sectors. The region holds approximately 5% of the global market share, with countries like South Africa and the UAE showing promising growth. The demand is primarily driven by the construction and automotive industries, which are increasingly adopting lightweight materials for enhanced efficiency and performance. Key players in the region are focusing on expanding their production capabilities to meet the rising demand. The competitive landscape is characterized by a mix of local and international companies, with investments in technology and infrastructure to support market growth. As the region continues to develop its industrial base, the demand for high strength aluminum alloys is expected to rise, supported by government initiatives to boost manufacturing and exports.

    Key Players and Competitive Insights

    The High Strength Aluminum Alloys Market is currently characterized by a dynamic competitive landscape, driven by increasing demand across various sectors such as aerospace, automotive, and construction. Key players are actively engaging in strategies that emphasize innovation, sustainability, and regional expansion. For instance, Alcoa Corporation (US) has been focusing on enhancing its product portfolio through advanced manufacturing techniques, while Novelis Inc. (US) is prioritizing sustainability initiatives, particularly in recycling and circular economy practices. These strategic orientations not only bolster their market positions but also contribute to a more competitive environment where technological advancements and eco-friendly practices are paramount.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach appears to be particularly effective in a moderately fragmented market, where the collective influence of key players like Rio Tinto (CA) and Constellium SE (FR) is notable. By streamlining operations and enhancing supply chain efficiencies, these companies are better positioned to respond to fluctuating market demands and maintain competitive advantages.

    In August 2025, Rio Tinto (CA) announced a significant investment in a new aluminum recycling facility in Canada, aimed at increasing its production capacity for high-strength alloys. This strategic move is likely to enhance the company's sustainability profile while meeting the growing demand for recycled materials in the automotive sector. The facility is expected to leverage advanced technologies, thereby reinforcing Rio Tinto's commitment to innovation and environmental stewardship.

    Similarly, in September 2025, Constellium SE (FR) unveiled a partnership with a leading automotive manufacturer to develop lightweight aluminum solutions tailored for electric vehicles. This collaboration underscores Constellium's focus on innovation and its strategic intent to capture a larger share of the burgeoning electric vehicle market. By aligning with industry leaders, Constellium is positioning itself as a key player in the transition towards sustainable transportation.

    In October 2025, Novelis Inc. (US) launched a new line of high-strength aluminum alloys specifically designed for aerospace applications, which is anticipated to enhance performance and reduce weight. This initiative not only reflects Novelis's commitment to innovation but also highlights the increasing importance of lightweight materials in the aerospace sector. The introduction of these alloys is expected to strengthen Novelis's competitive edge and cater to the evolving needs of aerospace manufacturers.

    As of October 2025, the competitive trends in the High Strength Aluminum Alloys Market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in driving innovation and enhancing operational efficiencies. Looking ahead, it is likely that competitive differentiation will shift from traditional price-based strategies to a focus on technological advancements, sustainable practices, and reliable supply chains, thereby reshaping the market landscape.

    Key Companies in the High Strength Aluminum Alloys Market market include

    Industry Developments

    • Q2 2024: Alcoa to invest $100 million in new high-strength aluminum alloys plant in Tennessee Alcoa announced a $100 million investment to build a new manufacturing facility in Tennessee dedicated to producing high-strength aluminum alloys for the automotive and aerospace sectors. The plant is expected to be operational by late 2025.
    • Q1 2024: Kaiser Aluminum announces partnership with Boeing for advanced high-strength aluminum alloys Kaiser Aluminum revealed a multi-year partnership with Boeing to supply advanced high-strength aluminum alloys for use in next-generation aircraft, aiming to improve fuel efficiency and structural performance.
    • Q2 2024: Arconic launches new ultra-high strength aluminum alloy for aerospace applications Arconic introduced a new ultra-high strength aluminum alloy designed for aerospace applications, claiming improved fatigue resistance and lighter weight compared to previous products.
    • Q3 2024: Hindalco Industries opens new research center for high-strength aluminum alloys in India Hindalco Industries inaugurated a state-of-the-art research center in Mumbai focused on developing next-generation high-strength aluminum alloys for automotive and defense markets.
    • Q1 2025: UACJ secures major contract to supply high-strength aluminum alloys to Airbus UACJ signed a multi-year contract to supply high-strength aluminum alloys to Airbus for use in commercial aircraft production, marking a significant expansion of its aerospace business.
    • Q2 2025: Chinalco Group announces $200 million expansion of high-strength aluminum alloys production in China Chinalco Group unveiled plans to invest $200 million to expand its high-strength aluminum alloys production capacity in China, targeting increased demand from the automotive and electronics sectors.
    • Q2 2024: Kaiser Aluminum appoints new CTO to lead high-strength alloys innovation Kaiser Aluminum named Dr. Lisa Chen as Chief Technology Officer, tasking her with accelerating innovation in high-strength aluminum alloys for aerospace and automotive customers.
    • Q3 2024: Arconic wins contract to supply high-strength aluminum alloys for US Navy vessels Arconic secured a contract to provide high-strength aluminum alloys for the construction of new US Navy vessels, supporting the military’s push for lighter, more durable ship components.
    • Q1 2025: Nanshan Aluminum announces partnership with Toyota for lightweight vehicle components Nanshan Aluminum entered a partnership with Toyota to develop and supply high-strength aluminum alloy components for use in next-generation electric vehicles.
    • Q2 2025: Arconic completes acquisition of specialty high-strength aluminum alloys producer Alumet Arconic finalized the acquisition of Alumet, a specialty producer of high-strength aluminum alloys, expanding its portfolio and production capabilities for aerospace and defense customers.
    • Q1 2024: Hindalco secures $50 million funding for high-strength aluminum alloys R&D Hindalco received $50 million in funding from a consortium of investors to accelerate research and development of high-strength aluminum alloys for global automotive and aerospace markets.
    • Q3 2024: UACJ opens new high-strength aluminum alloys production line in Japan UACJ launched a new production line in Japan dedicated to high-strength aluminum alloys, aiming to meet rising demand from the electronics and transportation industries.

    Future Outlook

    High Strength Aluminum Alloys Market Future Outlook

    The High Strength Aluminum Alloys Market is projected to grow at a 2.32% CAGR from 2024 to 2035, driven by aerospace demand, automotive lightweighting, and technological advancements.

    New opportunities lie in:

    • Development of advanced alloy formulations for aerospace applications.
    • Expansion into emerging markets with tailored product offerings.
    • Investment in recycling technologies to enhance sustainability and reduce costs.

    By 2035, the market is expected to solidify its position as a leader in lightweight materials.

    Market Segmentation

    High Strength Aluminum Alloys Market End Use Outlook

    • OEM
    • Aftermarket

    High Strength Aluminum Alloys Market Alloy Type Outlook

    • 2000 Series
    • 6000 Series
    • 7000 Series
    • 8000 Series

    High Strength Aluminum Alloys Market Application Outlook

    • Aerospace
    • Automotive
    • Marine
    • Construction
    • Industrial

    High Strength Aluminum Alloys Market Product Form Outlook

    • Sheets
    • Plates
    • Extrusions
    • Powder
    • Casting

    Report Scope

    MARKET SIZE 202410.91(USD Billion)
    MARKET SIZE 202511.16(USD Billion)
    MARKET SIZE 203514.04(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)2.32% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesGrowing demand for lightweight materials in aerospace and automotive sectors drives High Strength Aluminum Alloys Market opportunities.
    Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the High Strength Aluminum Alloys Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation for the High Strength Aluminum Alloys Market in 2035?

    The projected market valuation for the High Strength Aluminum Alloys Market in 2035 is 14.04 USD Billion.

    What was the market valuation for High Strength Aluminum Alloys in 2024?

    The market valuation for High Strength Aluminum Alloys in 2024 was 10.91 USD Billion.

    What is the expected CAGR for the High Strength Aluminum Alloys Market from 2025 to 2035?

    The expected CAGR for the High Strength Aluminum Alloys Market during the forecast period 2025 - 2035 is 2.32%.

    Which application segment is projected to have the highest valuation in 2035?

    The Aerospace application segment is projected to reach 3.8 USD Billion in 2035.

    What are the projected valuations for the Automotive segment by 2035?

    The Automotive segment is projected to reach 3.2 USD Billion by 2035.

    Which product form is expected to see the highest growth by 2035?

    The Sheets product form is expected to grow to 3.4 USD Billion by 2035.

    What is the projected valuation for the 7000 Series alloy type in 2035?

    The 7000 Series alloy type is projected to reach 5.05 USD Billion in 2035.

    What are the expected valuations for OEM and Aftermarket segments by 2035?

    The OEM segment is expected to reach 7.5 USD Billion, while the Aftermarket segment is projected to reach 6.54 USD Billion by 2035.

    Who are the key players in the High Strength Aluminum Alloys Market?

    Key players in the High Strength Aluminum Alloys Market include Alcoa Corporation, Rio Tinto, and Novelis Inc.

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