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    Composite Tooling Market

    ID: MRFR/CnM/25936-HCR
    100 Pages
    Sejal Akre
    October 2025

    Composite Tooling Market Research Report By Composite Tooling Type (Matched Metal Tooling, Invar Tooling, Composite Tooling, Kirksite Tooling), By Raw Material (Carbon Fiber Reinforced Polymer, Glass Fiber Reinforced Polymer, Aramid Fiber Reinforced Polymer, Thermoplastic Composite), By Tooling Application (Aerospace & Defense, Automotive & Transportation, Marine, Wind Energy, Medical), By Molding Process (Open Molding, Closed Molding, Vacuum Infusion, Resin Transfer Molding) and By Regional (North America, Europe, South America, Asi...

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    Composite Tooling Market Infographic
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    Composite Tooling Market Summary

    The Global Composite Tooling Market is projected to grow from 17.82 USD Billion in 2024 to 50.30 USD Billion by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    Composite Tooling Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate of 9.83 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 50.0 USD Billion, indicating substantial expansion.
    • in 2024, the market is valued at 17.82 USD Billion, highlighting its current significance in the industry.
    • Growing adoption of advanced manufacturing techniques due to increased demand for lightweight materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 17.82 (USD Billion)
    2035 Market Size 50.30 (USD Billion)
    CAGR (2025-2035) 9.89%

    Major Players

    Hexcel Corporation, Chomarat Group, Toray Industries, Inc., SGL Carbon SE, Solvay SA, Henkel AG Co. KGaA, Scala Composite Solutions, TenCate Advanced Composites, L Products, Owens Corning, Huntsman Corporation, TPI Composites, Inc., Prepreg Technologies, Zyvex Technologies, Plascore, Inc., Evonik Industries AG

    Composite Tooling Market Trends

    The Composite Tooling Market is enjoying robust growth worldwide as the demand for lightweight and strong materials increases in industries such as aerospace and automotive, among others. Leading market trends are the increasing need for fuel efficiency and compliance with strict pollution norms. Risks associated with developing ultra-lightweight composite parts for electric cars and developing environmentally friendly composite tooling technologies are also opportunities. Current advancements include the enhancement of robotized composite tooling, the application of additive production technologies for fabricating intricate tooling, and the implementation of green materials.

    The Global Composite Tooling Market is poised for substantial growth, driven by advancements in manufacturing technologies and increasing demand for lightweight materials across various industries.

    U.S. Department of Commerce

    Composite Tooling Market Drivers

    Market Growth Projections

    The Global Composite Tooling Market Industry is poised for substantial growth, with projections indicating a market value of 17.8 USD Billion in 2024 and an anticipated increase to 50.0 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 9.83% from 2025 to 2035. Various factors contribute to this optimistic outlook, including advancements in manufacturing technologies, rising demand from the aerospace and automotive sectors, and a growing emphasis on sustainability. The convergence of these trends positions the composite tooling market as a dynamic and evolving sector, reflecting broader shifts in manufacturing and material utilization.

    Expansion of Wind Energy Sector

    The wind energy sector is emerging as a significant driver of the Global Composite Tooling Market Industry. As the demand for renewable energy sources increases, the production of wind turbine blades, which often utilize composite materials, is expanding. This growth necessitates specialized tooling solutions capable of handling the unique requirements of composite manufacturing. The wind energy industry's expansion is likely to contribute to the overall market growth, with projections indicating a rise from 17.8 USD Billion in 2024 to 50.0 USD Billion by 2035. The anticipated CAGR of 9.83% from 2025 to 2035 reflects the increasing reliance on composites in renewable energy applications.

    Rising Demand in Aerospace Sector

    The Global Composite Tooling Market Industry experiences a notable surge in demand driven by the aerospace sector. As aircraft manufacturers increasingly adopt composite materials for their lightweight and high-strength properties, the need for advanced tooling solutions escalates. In 2024, the market is projected to reach 17.8 USD Billion, reflecting the aerospace industry's shift towards fuel-efficient designs. This trend is expected to continue, with the market potentially expanding to 50.0 USD Billion by 2035, indicating a robust compound annual growth rate of 9.83% from 2025 to 2035. The integration of composite tooling in aerospace applications enhances production efficiency and reduces overall manufacturing costs.

    Growing Adoption in Automotive Industry

    The automotive industry is increasingly embracing composite materials, thereby driving the Global Composite Tooling Market Industry. With a focus on lightweight structures to improve fuel efficiency and reduce emissions, automotive manufacturers are turning to composites for various components. This shift is likely to bolster the demand for specialized tooling solutions tailored for composite production. As the automotive sector evolves, the market is anticipated to witness substantial growth, potentially reaching 50.0 USD Billion by 2035. The CAGR of 9.83% from 2025 to 2035 underscores the automotive industry's commitment to integrating advanced materials and tooling technologies into their production processes.

    Advancements in Manufacturing Technologies

    Technological advancements play a pivotal role in shaping the Global Composite Tooling Market Industry. Innovations such as additive manufacturing and automated fiber placement are revolutionizing the production of composite tooling. These technologies not only enhance precision but also significantly reduce lead times, making them attractive to manufacturers. As companies strive for operational excellence, the adoption of these advanced manufacturing techniques is likely to increase. The ongoing evolution in tooling technologies is expected to contribute to the market's growth trajectory, aligning with the projected increase in market value from 17.8 USD Billion in 2024 to 50.0 USD Billion by 2035.

    Sustainability and Environmental Considerations

    Sustainability concerns are increasingly influencing the Global Composite Tooling Market Industry. As industries strive to minimize their environmental footprint, the demand for eco-friendly composite materials and tooling solutions is on the rise. Manufacturers are exploring bio-based composites and recyclable materials, which align with global sustainability goals. This trend is likely to drive innovation in tooling technologies that accommodate these new materials. The emphasis on sustainable practices is expected to play a crucial role in shaping market dynamics, potentially contributing to the market's growth from 17.8 USD Billion in 2024 to 50.0 USD Billion by 2035.

    Market Segment Insights

    Composite Tooling Market Composite Tooling Type Insights

    The Composite Tooling Market is segmented based on Composite Tooling Type into Matched Metal Tooling, Invar Tooling, Composite Tooling, and Kirksite Tooling. The Composite Tooling segment dominated this market segment with a Market Share of 45.00% in 2023 and is poised to lead till the end of the period of assessment. Demand for lightweight and durable tooling solutions in various end-use industries, such as aerospace and transportation, has fueled the growth of Composite Tooling.

    It is highly beneficial if compared to conventional tooling materials as they are lightweight, durable, and offer better surface finish.Composite Tooling is made using carbon fiber-reinforced polymers or CFRP and glass fiber-reinforced polymers or GFRP and offers outstanding strength-to-weight ratio and wear and tear resistance. These tools help manufacturers fabricate complex shapes and forms that are unachievable by conventional tools. Growing demand for lightweight and high-strength tooling in various industry verticals combined with the increasing use of composite materials has benefitted the composite tooling market.

    Requirement for fuel efficiency and reduced carbon foot print in vehicle is expected to increase the demand in aerospace and automobile applications.Currently, the Composite Tooling Type segment offers huge growth opportunities to the existing as well as new Market Participants. Increased adoption of composite materials in various applications and different end users combined with advancements in manufacturing technologies are considered to be the prominent drivers for the growth of the Composite Tooling Type segment for the next decade.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Composite Tooling Market Raw Material Insights

    The Composite Tooling Market is segmented based on raw material into carbon fiber reinforced polymer, glass fiber reinforced polymer, aramid fiber reinforced polymer, and thermoplastic composite. Among these, the carbon fiber reinforced polymer segment is expected to hold the largest market share during the forecast period. Carbon fiber reinforced polymers offer high strength, stiffness, and lightweight properties, making them suitable for various applications in the aerospace, automotive, and other industries.

    The glass fiber reinforced polymer segment is also projected to witness significant growth due to its cost-effectiveness and ease of processing.In 2023, the Composite Tooling Market for carbon fiber reinforced polymer was valued at 4.25 billion USD and is projected to reach 7.84 billion USD by 2030, growing at a CAGR of 7.9%. The market for glass fiber reinforced polymer was valued at 3.56 billion USD in 2023 and is expected to reach 6.42 billion USD by 2030, exhibiting a CAGR of 8.3%.

    Aramid fiber reinforced polymer is anticipated to grow from 1.92 billion USD in 2023 to 3.47 billion USD by 2030, with a CAGR of 8.7%. Thermoplastic composite is projected to grow from 1.67 billion USD in 2023 to 3.01 billion USD by 2030, with a CAGR of 8.5%.The growth of the composite tooling market is attributed to the increasing demand for lightweight and durable materials in various industries. Composite tooling offers advantages such as high strength-to-weight ratio, corrosion resistance, and design flexibility.

    The growing adoption of composites in the aerospace industry, particularly for aircraft components, is expected to drive the demand for composite tooling. The automotive industry is also witnessing increased use of composites for lightweight and fuel-efficient vehicles. Additionally, the growing demand for composite tooling in the construction, marine, and wind energy sectors is expected to contribute to market growth.

    Composite Tooling Market Tooling Application Insights

    The Tooling Application segment plays a critical role in the Composite Tooling Market. In 2023, the Aerospace & Defense segment held the largest market share, driven by the increasing demand for lightweight and high-strength materials in aircraft manufacturing. The Automotive Transportation segment is projected to witness significant growth over the forecast period due to the rising adoption of composite materials in vehicle production.

    The Marine segment is poised to expand at a steady pace, fueled by the growing demand for composite materials in boat building and repair.The Wind Energy segment is expected to gain traction as wind power generation becomes more prevalent. The Medical segment is anticipated to grow at a moderate rate, supported by the rising demand for composite materials in medical devices and prosthetics. Overall, the Composite Tooling Market is poised for robust growth, driven by the increasing adoption of composite materials across various industries.

    Composite Tooling Market Molding Process Insights

    The Composite Tooling Market is expected to reach USD 34.47 billion by 2032, exhibiting a CAGR of 9.89% during the forecast period. The molding process is a crucial segmentation in the composite tooling market. Key molding processes include open molding, closed molding, vacuum infusion, and resin transfer molding (RTM). Open molding is a simple and cost-effective process suitable for low-volume production. Closed molding, on the other hand, offers higher quality and precision but requires more complex tooling and higher investment.

    Vacuum infusion involves infusing resin into a mold under vacuum, resulting in excellent surface finish and reduced void content.RTM involves injecting resin into a closed mold under pressure, providing high strength and dimensional accuracy. The choice of molding process depends on factors such as product complexity, production volume, and desired quality and performance.

    Get more detailed insights about Composite Tooling Market

    Regional Insights

    Regionally, North America currently dominates the market, accounting for over 35% of the global revenue in 2023. The region's dominance is attributed to the presence of major aerospace and automotive industries, along with government support for advanced manufacturing initiatives. Europe is another significant market, driven by the strong presence of automotive and wind energy industries.

    The APAC region is anticipated to witness substantial growth over the coming years, fueled by rising demand from the aerospace and automotive sectors in emerging economies like China and India.South America and MEA are expected to contribute modest shares to the overall market, with growth opportunities in the automotive and construction industries.

    Composite Tooling Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Composite Tooling Market industry are constantly striving to gain a competitive edge over their rivals. Leading Composite Tooling Market players adopt various strategies, including product innovation, expansion into new markets, and mergers and acquisitions, to strengthen their position in the market. The Composite Tooling Market is highly competitive, with a number of key players operating on a global scale. These players are vying for market share by offering innovative products and services, as well as by expanding into new geographical markets.

    The Composite Tooling Market industry is expected to witness significant consolidation in the years to come as smaller players are acquired by larger, more established companies.The Composite Tooling Market Competitive Landscape is characterized by the presence of a few large, well-established players and a number of smaller, niche players. The leading players in the market include Hexcel Corporation, Chomarat Group, Toray Industries, Inc., SGL Carbon SE, and Solvay SA. These companies offer a wide range of composite tooling products, including prepregs, resins, and reinforcements. They also provide technical support and engineering services to their customers.

    The smaller, niche players in the market typically focus on specific applications or product types. These players often have a strong understanding of the needs of their customers and are able to offer tailored solutions.Henkel AG Co. KGaA is a leading player in the Composite Tooling Market. The company offers a wide range of composite tooling products, including adhesives, sealants, and coatings. Henkel AG Co. KGaA has a strong global presence and serves a diverse customer base. The company is committed to innovation and is constantly developing new products to meet the evolving needs of its customers. Henkel AG Co.

    KGaA is a major supplier to the automotive industry and a leading provider of composite tooling products to the aerospace and marine industries. The company has a strong focus on sustainability and is committed to reducing its environmental impact.

    Key Companies in the Composite Tooling Market market include

    Industry Developments

    Recent developments and current affairs in the Composite Tooling Market indicate a growing adoption of composites in various industries, driven by their lightweight, durability, and versatility. The automotive industry, in particular, is embracing composites for lightweight vehicle components to improve fuel efficiency and performance. Additionally, the aerospace and defense sectors are increasingly utilizing composites for aircraft structural components and defense applications due to their superior strength-to-weight ratios. These trends are expected to contribute to the market's growth in the coming years. Furthermore, technological advancements in composite materials and manufacturing processes are anticipated to drive innovation and expand the market's applications.

    Future Outlook

    Composite Tooling Market Future Outlook

    The Global Composite Tooling Market is projected to grow at a 9.89% CAGR from 2025 to 2035, driven by advancements in manufacturing technologies and increasing demand for lightweight materials.

    New opportunities lie in:

    • Invest in automation technologies to enhance production efficiency and reduce costs.
    • Develop eco-friendly composite materials to meet sustainability demands in various industries.
    • Expand service offerings to include maintenance and repair solutions for composite tooling.

    By 2035, the market is expected to reach a robust position, reflecting substantial growth and innovation.

    Market Segmentation

    Composite Tooling Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Composite Tooling Market Raw Material Outlook

    • Aerospace & Defense
    • Automotive Transportation
    • Marine
    • Wind Energy
    • Medical

    Composite Tooling Market Molding Process Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Composite Tooling Market Tooling Application Outlook

    • Open Molding
    • Closed Molding
    • Vacuum Infusion
    • Resin Transfer Molding

    Composite Tooling Market Composite Tooling Type Outlook

    • Carbon Fiber Reinforced Polymer
    • Glass Fiber Reinforced Polymer
    • Aramid Fiber Reinforced Polymer
    • Thermoplastic Composite

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 17.82 (USD Billion)
    Market Size 2025 19.59 (USD Billion)
    Market Size 2035 50.30 (USD Billion)
    Compound Annual Growth Rate (CAGR) 9.89% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Scala Composite Solutions, TenCate Advanced Composites, Hexcel Corporation, L Products, Owens Corning, Solvay, Huntsman Corporation, TPI Composites, Inc., Toray Industries, Inc., Prepreg Technologies, Chomarat Group, Zyvex Technologies, Plascore, Inc., Evonik Industries AG
    Segments Covered Composite Tooling Type, Raw Material, Tooling Application, Molding Process, Regional
    Key Market Opportunities Growing demand for lightweight materials Advancements in automation and digitalization Rising demand for composite materials in aerospace industry Increasing adoption in automotive and transportation sector Expanding use in wind energy applications
    Key Market Dynamics Increasing demand for composites, technological advancements, rising automotive and aerospace industries, focus on lightweight materials, expanding wind energy sector
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the Composite Tooling Market size?

    Composite Tooling Market is expected to grow with a CAGR of 9.89% in the period 2025-2035

    Which region is expected to dominate the Composite Tooling Market?

    Asia-Pacific is expected to dominate the Composite Tooling Market throughout the forecast period due to the rising demand for composite materials in various industries, including aerospace, automotive, and wind energy.

    What are the key applications of composite tooling?

    Composite tooling is primarily used in the manufacturing of composite parts for various applications, such as aircraft components, automotive parts, wind turbine blades, and sporting goods.

    Who are the major players in the Composite Tooling Market?

    Major players in the Composite Tooling Market include Owens Corning, Hexcel, Cytec Industries, SGL Carbon, and Toray Industries.

    What is the growth rate of the Composite Tooling Market?

    Composite Tooling Market is projected to grow at a CAGR of 9.89% during the forecast period, 2025-2035

    What factors are driving the growth of the Composite Tooling Market?

    The growth of the Composite Tooling Market is driven by factors such as the increasing demand for lightweight and high-performance materials, the rising adoption of composite materials in various industries, and the growing need for efficient and cost-effective manufacturing processes.

    What are the challenges faced by the Composite Tooling Market?

    Challenges faced by the Composite Tooling Market include the high cost of raw materials, the complexity of manufacturing processes, and the need for specialized expertise.

    What is the impact of composite tooling on the environment?

    Composite tooling offers environmental benefits such as reduced energy consumption, lower greenhouse gas emissions, and the ability to recycle and reuse materials.

    What are the emerging trends in the Composite Tooling Market?

    Emerging trends in the Composite Tooling Market include the adoption of advanced manufacturing technologies, the development of new composite materials, and the increasing use of automation and robotics.

    What is the future outlook for the Composite Tooling Market?

    The future outlook for the Composite Tooling Market is positive, with continued growth expected due to the increasing demand for composite materials and the adoption of advanced manufacturing technologies.

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