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Co Refining Market

ID: MRFR/EnP/34789-HCR
128 Pages
Chitranshi Jaiswal
October 2025

Co-Refining Market Research Report By Technology (Hydrotreating, Hydrocracking, Distillation), By Feedstock Type (Crude Oil, Vegetable Oils, Waste Oils, Plastic Waste), By End Use Industry (Petroleum Refining, Biodiesel Production, Chemical Manufacturing), By Process Type (Batch Processing, Continuous Processing) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Co Refining Market Summary

As per MRFR analysis, the Co-Refining Market Size was estimated at 18.33 USD Billion in 2024. The Co-Refining industry is projected to grow from 18.91 USD Billion in 2025 to 25.84 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.17 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Co-Refining Market is poised for growth driven by sustainability and technological advancements.

  • North America remains the largest market for co-refining, driven by stringent regulatory compliance and sustainability initiatives.
  • Asia-Pacific is emerging as the fastest-growing region, reflecting a rising demand for innovative refining technologies.
  • Hydrotreating continues to dominate the market, while hydrocracking is rapidly gaining traction due to its efficiency in processing diverse feedstocks.
  • Key market drivers include the increasing demand for clean fuels and the growing interest in the circular economy, which are shaping industry dynamics.

Market Size & Forecast

2024 Market Size 18.33 (USD Billion)
2035 Market Size 25.84 (USD Billion)
CAGR (2025 - 2035) 3.17%

Major Players

Valero Energy Corporation (US), Phillips 66 (US), Marathon Petroleum Corporation (US), Royal Dutch Shell plc (GB), ExxonMobil Corporation (US), TotalEnergies SE (FR), Repsol S.A. (ES), Petróleo Brasileiro S.A. (BR), Suncor Energy Inc. (CA)

Co Refining Market Trends

The Co-Refining Market is currently experiencing a transformative phase, driven by the increasing demand for sustainable and efficient refining processes. This market encompasses the simultaneous processing of multiple feedstocks, which allows for enhanced operational efficiency and reduced environmental impact. As industries strive to meet stringent regulatory standards and consumer expectations for greener products, the Co-Refining Market appears poised for growth. Companies are investing in advanced technologies and innovative practices to optimize their refining capabilities, thereby improving yield and minimizing waste. Moreover, the integration of digital solutions and automation within the Co-Refining Market is likely to reshape traditional refining operations. The adoption of smart technologies enables real-time monitoring and data analytics, which can lead to more informed decision-making and operational agility. As the market evolves, collaboration among stakeholders, including technology providers and refiners, seems essential to drive innovation and enhance competitiveness. The future of the Co-Refining Market may hinge on the ability to adapt to changing market dynamics and consumer preferences, ultimately fostering a more sustainable refining landscape.

Sustainability Initiatives

The Co-Refining Market is increasingly influenced by sustainability initiatives, as companies seek to reduce their carbon footprint and enhance environmental stewardship. This trend reflects a broader commitment to sustainable practices, with refiners exploring alternative feedstocks and energy-efficient technologies.

Technological Advancements

Technological advancements are playing a pivotal role in the Co-Refining Market, with innovations in processing techniques and equipment design. These developments aim to improve efficiency, reduce operational costs, and enhance product quality, thereby attracting more players to the market.

Regulatory Compliance

Regulatory compliance is becoming a critical factor in the Co-Refining Market, as governments worldwide implement stricter environmental regulations. Companies are compelled to adapt their processes to meet these requirements, which may drive investment in cleaner technologies and practices.

Co Refining Market Drivers

Rising Demand for Clean Fuels

The Co-Refining Market is experiencing a notable increase in demand for clean fuels, driven by a global shift towards sustainability and environmental responsibility. As countries implement stricter regulations on emissions, the need for cleaner fuel alternatives becomes paramount. This trend is reflected in the growing investments in co-refining technologies, which allow for the simultaneous processing of various feedstocks, including biofuels and traditional fossil fuels. According to recent data, the market for clean fuels is projected to grow at a compound annual growth rate of over 6% in the coming years. This rising demand not only supports the co-refining sector but also encourages innovation in refining processes, making the Co-Refining Market a focal point for energy transition efforts.

Increasing Regulatory Pressures

The Co-Refining Market is significantly influenced by increasing regulatory pressures aimed at reducing carbon emissions and promoting cleaner energy sources. Governments worldwide are implementing stringent regulations that require refiners to adopt more sustainable practices. This regulatory landscape compels companies within the co-refining sector to innovate and invest in cleaner technologies. For instance, the introduction of carbon pricing mechanisms and emissions trading systems has created a financial incentive for refiners to transition towards co-refining processes that utilize renewable feedstocks. As a result, the Co-Refining Market is likely to see a shift in investment towards technologies that comply with these regulations, fostering a more sustainable refining ecosystem.

Growing Interest in Circular Economy

The concept of a circular economy is gaining traction within the Co-Refining Market, as stakeholders seek to minimize waste and maximize resource efficiency. This approach encourages the recycling and repurposing of materials, which aligns with the principles of co-refining. By utilizing waste products as feedstocks, refiners can reduce their reliance on virgin resources while simultaneously addressing environmental concerns. The circular economy model not only supports sustainability but also presents economic opportunities for refiners. Recent analyses suggest that the transition towards a circular economy could potentially increase the profitability of co-refining operations by enhancing resource utilization and reducing disposal costs. As awareness of these benefits grows, the Co-Refining Market is likely to embrace circular economy principles more fully.

Strategic Partnerships and Collaborations

Strategic partnerships and collaborations are becoming increasingly prevalent in the Co-Refining Market as companies seek to leverage complementary strengths and resources. These alliances can take various forms, including joint ventures, technology sharing agreements, and research collaborations. Such partnerships enable companies to access new technologies, share risks, and enhance their competitive positioning in the market. For instance, collaborations between traditional refiners and renewable energy firms can facilitate the development of innovative co-refining solutions that integrate renewable feedstocks. This trend is expected to accelerate as the industry faces evolving market dynamics and the need for rapid adaptation. By fostering collaboration, the Co-Refining Market can enhance its resilience and drive sustainable growth.

Technological Innovations in Refining Processes

Technological advancements play a crucial role in shaping the Co-Refining Market. Innovations such as advanced catalytic processes and integrated refining systems enhance the efficiency and effectiveness of co-refining operations. These technologies enable refiners to optimize their output while minimizing waste and energy consumption. Recent studies indicate that the adoption of such technologies can lead to a reduction in operational costs by up to 15%, thereby increasing profitability for refiners. Furthermore, the integration of digital solutions, such as data analytics and automation, is transforming traditional refining practices, allowing for real-time monitoring and improved decision-making. As these technologies continue to evolve, they are likely to drive further growth in the Co-Refining Market.

Market Segment Insights

By Technology: Hydrotreating (Largest) vs. Hydrocracking (Fastest-Growing)

In the Co-Refining Market, Hydrotreating holds the largest market share due to its established technology and extensive application across refining processes. This process is essential for removing impurities from crude oil and improving product quality, making it a critical component in the production of cleaner fuels. Hydrocracking, while currently smaller in market share, is rapidly growing as refiners seek efficient methods to convert heavier oil into valuable products, catering to the increasing global demand for lighter, cleaner fuels. As the industry strives for sustainability, both technologies exhibit strong growth potential. The drive towards stricter environmental regulations and a shift towards lower-sulfur fuels significantly boost the demand for Hydrotreating. Simultaneously, Hydrocracking is gaining momentum due to advancements in catalyst technology and operational efficiencies, enabling refiners to maximize yields from diverse feedstocks. This trend toward cleaner, more efficient refining processes is likely to shape the competitive landscape in the coming years.

Technology: Hydrotreating (Dominant) vs. Hydrocracking (Emerging)

Hydrotreating is recognized as the dominant technology in the Co-Refining Market due to its pivotal role in producing ultra-low sulfur diesel and gasoline. This process effectively reduces sulfur, nitrogen, and other contaminants, making it essential for compliance with environmental regulations. Its well-established infrastructure and operational efficiencies keep it at the forefront of refining. Conversely, Hydrocracking is emerging as a vital process, particularly for converting heavy fractions into lighter products. With advances in catalyst technology and process optimization, Hydrocracking presents refiners with the opportunity to enhance product yields from diverse feedstocks. This emerging technology is characterized by its ability to produce high-value products while addressing the industry's need for cleaner fuels, positioning it as a promising player in the evolving Co-Refining landscape.

By Feedstock Type: Crude Oil (Largest) vs. Plastic Waste (Fastest-Growing)

In the Co-Refining Market, the feedstock types are primarily dominated by Crude Oil, which holds the largest market share. Crude Oil remains the most conventional and widely used feedstock due to its established infrastructure and consistent supply chain. In contrast, the use of Plastic Waste as a feedstock is rapidly gaining traction, reflecting a growing trend towards sustainability in refining processes. This shift aligns with global efforts to reduce plastic waste and improve environmental outcomes, leading to significant interest from both producers and consumers. As the market evolves, the demand for alternative feedstocks is intensifying. Plastic Waste has emerged as the fastest-growing segment, propelled by regulatory pressures, innovative recycling technologies, and increasing public awareness concerning environmental protection. Furthermore, refining operations are adapting to incorporate various feedstocks, allowing for greater flexibility and resilience in operations. The push for sustainability and reduced carbon footprints is driving investments in alternative feedstocks, indicating a transformative shift in the Co-Refining Market that could redefine future production trends.

Crude Oil: Dominant vs. Plastic Waste: Emerging

Crude Oil remains the dominant feedstock in the Co-Refining Market, characterized by its reliability and established processing methods that have been optimized over decades. It benefits from a well-developed global supply chain, making it the go-to option for refineries. Conversely, Plastic Waste is emerging as a significant alternative, driven by both technological advancements and increasing regulatory support. This feedstock enables the conversion of waste materials into valuable resources, aligning with the sustainability imperative of modern economies. The processing of Plastic Waste not only helps mitigate environmental challenges but also opens new avenues for innovation within the refining sector. As refineries adopt more integrated waste management strategies, Plastic Waste holds the potential to reshape the market landscape considerably.

By End Use Industry: Petroleum Refining (Largest) vs. Biodiesel Production (Fastest-Growing)

The Co-Refining Market is predominantly driven by the Petroleum Refining segment, which holds the largest share due to the continuous demand for refined fuels globally. This segment encompasses the processing of crude oil into various fuel products, including gasoline and diesel, critical for transportation and energy generation. Meanwhile, the Biodiesel Production segment is rapidly gaining traction, fueled by an increasing emphasis on renewable energy sources and sustainability practices. This shift is driven by legislative mandates and consumer preferences for greener alternatives. In recent years, the growth trends in the Co-Refining Market have indicated a significant push towards sustainable practices. Biodiesel Production is experiencing explosive growth, particularly in regions implementing strict emissions regulations and incentivizing renewable fuels. On the other hand, Petroleum Refining remains robust, capitalizing on advancements in refining technologies and efficiency improvements. The synergy between both segments highlights a transforming market landscape that increasingly adopts co-refining processes to meet diverse energy needs while addressing environmental concerns.

Petroleum Refining (Dominant) vs. Biodiesel Production (Emerging)

Petroleum Refining stands as the cornerstone of the Co-Refining Market, leveraging established infrastructure and technology to maintain its dominant position. This segment benefits from economies of scale and is essential for producing conventional fuels required by a vast array of industries. It is characterized by its ability to adapt to changing regulatory effects and consumer preferences, continuously evolving its processes. In contrast, Biodiesel Production represents an emerging segment gaining momentum due to heightened ecological awareness and demand for renewable energy solutions. This segment is characterized by innovative production techniques and a strong focus on sustainability, appealing to both environmentally-conscious consumers and regulatory frameworks aiming to lower carbon footprints. As both segments evolve, their interdependencies in co-refining processes are poised to shape the future of energy production.

By Process Type: Batch Processing (Largest) vs. Continuous Processing (Fastest-Growing)

In the Co-Refining Market, Batch Processing currently holds the largest share among process types, efficiently catering to diverse refining needs. The flexibility and adaptability of batch processes make it particularly popular among manufacturers who require customization and precision in production. Continuous Processing, on the other hand, has been gaining ground rapidly, appealing to producers looking for efficiency and consistency in production output as demands for high-volume processing increase.

Process Type: Batch Processing (Dominant) vs. Continuous Processing (Emerging)

Batch Processing is characterized by its capability to handle varying production scales with tailored recipes, making it the dominant force in the Co-Refining Market. This process allows companies to produce different products in a single run, ensuring quality and versatility. Meanwhile, Continuous Processing is emerging due to its potential for higher efficiency and lower operational costs. This process enables an uninterrupted flow of production, appealing to larger-scale operations seeking to maximize output while minimizing downtime. As industries continuously push for innovations, both processes represent crucial methodologies that address different market needs.

Get more detailed insights about Co Refining Market

Regional Insights

The Co-Refining Market revenue for 2023 is valued at 17.22 USD Billion, with regional segments playing a critical role in this figure. North America stands as a major player, valued at 6.0 USD Billion in 2023, demonstrating its significant contribution to the overall market. Europe follows closely with 5.0 USD Billion, indicating its robust demand and strategic investments in the refining sector. The APAC region, with a valuation of 4.5 USD Billion, shows increasing growth potential driven by rising industrialization and energy needs.

Meanwhile, South America and MEA are comparatively smaller, valued at 1.5 USD Billion and 0.22 USD Billion in 2023, respectively.Despite their smaller size, these regions present unique opportunities for growth owing to expanding energy markets. The statistics indicate that North America and Europe dominate the Co-Refining Market segmentation due to established infrastructure and advanced technology adoption. Overall, the market growth is shaped by factors such as increasing energy consumption, technological advancements, and environmental regulations that drive co-refining processes worldwide.

Co Refining Market Regional Image

Key Players and Competitive Insights

The Co-Refining Market has been displaying a dynamic landscape characterized by increasingly sophisticated technologies and rigorous regulatory frameworks driving innovation and competition. As the demand for refined products continues to grow, companies are exploring new strategies to enhance efficiency, minimize environmental impact, and maximize profitability. The market is underpinned by a network of key players who are investing in research and development to improve both conventional and alternative refining processes. Strategic partnerships, mergers and acquisitions are common themes as firms look to expand their capabilities, access new markets, and leverage synergies resulting from shared resources.

The competitive environment is influenced by a variety of factors, including fluctuating crude oil prices, the transition towards greener energy sources, and the growing emphasis on sustainability within refining operations.Repsol stands out in the Co-Refining Market due to its integrated business model that covers the entire value chain from exploration to marketing refined products. The company's strengths lie in its commitment to innovation and sustainability, driving its operations toward reducing carbon emissions and improving energy efficiency. Repsol has been proactive in implementing advanced refinery technologies, which allow for the optimization of resources and enhanced product quality.

Moreover, the company has diversified its portfolio to include renewable energy initiatives, aligning itself with global trends toward decarbonization. This positions Repsol not only as a traditional refiner but also as a forward-thinking industry player who adapts well to changing market conditions and regulatory requirements. The company's strong market presence is complemented by its focus on operational excellence and customer satisfaction, strengthening its competitive edge.Equinor has also established a significant footprint in the Co-Refining Market, distinguished by its strong emphasis on sustainability and innovation in refining processes.

The company leverages cutting-edge technologies to enhance the efficiency of its refineries, which enables it to produce high-quality products while adhering to strict environmental guidelines. Equinor’s strategic focus on integrating renewable energy solutions with traditional refining operations has allowed it to mitigate risks associated with fossil fuel dependency. This dual approach positions Equinor as a leader in transitioning to a more sustainable energy future. Its commitment to research and development is evident in its pursuit of innovative solutions that optimize refining operations and reduce carbon emissions.

Furthermore, Equinor's emphasis on collaboration with industry partners strengthens its competitive capabilities, paving the way for new opportunities in the evolving co-refining sector.

Key Companies in the Co Refining Market market include

Industry Developments

Recent developments in the Co-Refining Market have seen significant movements, particularly from key players such as Repsol, Equinor, and BP, who are focusing on sustainability and integrating low-carbon technologies into their refining processes. Chevron and TotalEnergies are advancing their projects in biofuels and renewable diesel, responding to increasing regulatory pressures and consumer demand for cleaner energy sources. Market valuations for companies like ExxonMobil and Royal Dutch Shell have also shown growth driven by rising crude oil prices and improved refining margins, which is positively impacting their operational outlook.

Additionally, ConocoPhillips and Valero Energy are engaged in partnerships to enhance their refining capabilities and explore potential mergers that could consolidate their market presence. Meanwhile, Marathon Petroleum is strategically aligning its assets to optimize production efficiency amid changing market dynamics. Recent announcements reflect an active interest in mergers and acquisitions among these major companies as they seek to adapt to evolving market demands, although no specific high-profile acquisitions have been disclosed in the recent quarter. Overall, these trends indicate a robust shift towards a more integrated and sustainable refining landscape worldwide.

Future Outlook

Co Refining Market Future Outlook

The Co-Refining Market is projected to grow at a 3.17% CAGR from 2024 to 2035, driven by increasing demand for sustainable refining practices and technological advancements.

New opportunities lie in:

  • Development of integrated co-refining facilities for biofuels and traditional fuels.
  • Investment in advanced catalyst technologies to enhance refining efficiency.
  • Expansion of digital solutions for real-time monitoring and optimization of refining processes.

By 2035, the Co-Refining Market is expected to achieve robust growth, reflecting evolving industry dynamics.

Market Segmentation

Co Refining Market Technology Outlook

  • Hydrotreating
  • Hydrocracking
  • Distillation

Co Refining Market Process Type Outlook

  • Batch Processing
  • Continuous Processing

Co Refining Market Feedstock Type Outlook

  • Crude Oil
  • Vegetable Oils
  • Waste Oils
  • Plastic Waste

Co Refining Market End Use Industry Outlook

  • Petroleum Refining
  • Biodiesel Production
  • Chemical Manufacturing

Report Scope

MARKET SIZE 202418.33(USD Billion)
MARKET SIZE 202518.91(USD Billion)
MARKET SIZE 203525.84(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.17% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of advanced technologies for sustainable and efficient resource utilization in the Co-Refining Market.
Key Market DynamicsRising demand for sustainable fuels drives innovation and collaboration in the co-refining sector.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the current valuation of the Co-Refining Market as of 2024?

The Co-Refining Market was valued at 18.33 USD Billion in 2024.

What is the projected market size for the Co-Refining Market in 2035?

The market is projected to reach 25.84 USD Billion by 2035.

What is the expected CAGR for the Co-Refining Market during the forecast period 2025 - 2035?

The expected CAGR for the Co-Refining Market during 2025 - 2035 is 3.17%.

Which technology segments are included in the Co-Refining Market?

The technology segments include Hydrotreating, Hydrocracking, and Distillation, with valuations ranging from 6.0 to 10.84 USD Billion.

What feedstock types are utilized in the Co-Refining Market?

The feedstock types encompass Crude Oil, Vegetable Oils, Waste Oils, and Plastic Waste, with valuations between 3.0 and 9.5 USD Billion.

What are the primary end-use industries for the Co-Refining Market?

The primary end-use industries are Petroleum Refining, Biodiesel Production, and Chemical Manufacturing, with valuations from 4.33 to 14.0 USD Billion.

What process types are involved in the Co-Refining Market?

The process types include Batch Processing and Continuous Processing, with valuations ranging from 6.93 to 16.17 USD Billion.

Who are the key players in the Co-Refining Market?

Key players include Valero Energy Corporation, Phillips 66, and Marathon Petroleum Corporation, among others.

How does the Co-Refining Market's growth compare to other sectors?

The Co-Refining Market's growth appears steady, with a projected increase in valuation from 18.33 USD Billion in 2024 to 25.84 USD Billion by 2035.

What factors might influence the Co-Refining Market's growth in the coming years?

Factors such as technological advancements, regulatory changes, and shifts in feedstock availability could influence the market's growth.

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