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    Automotive Power Module Packaging Market

    ID: MRFR/AM/33518-HCR
    128 Pages
    Sejal Akre
    October 2025

    Automotive Power Module Packaging Market Research Report By Application (Electric Vehicles, Hybrid Vehicles, Internal Combustion Engine Vehicles), By Packaging Type (Hermetic Packaging, Semi-Hermetic Packaging, Open Packaging), By Power Rating (Up to 50 kW, 51 kW to 100 kW, Above 100 kW), By Material Type (Ceramics, Plastics, Metals) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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    Automotive Power Module Packaging Market Infographic

    Automotive Power Module Packaging Market Summary

    As per MRFR analysis, the Automotive Power Module Packaging Market was estimated at 4.909 USD Billion in 2024. The automotive power module packaging industry is projected to grow from 5.3 in 2025 to 11.41 by 2035, exhibiting a compound annual growth rate (CAGR) of 7.97 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Automotive Power Module Packaging Market is poised for substantial growth driven by technological advancements and increasing demand for electric vehicles.

    • North America remains the largest market for automotive power module packaging, driven by robust automotive manufacturing and innovation.
    • The Asia-Pacific region is the fastest-growing market, reflecting a surge in electric vehicle adoption and manufacturing capabilities.
    • Electric vehicles dominate the market, while hybrid vehicles are emerging as the fastest-growing segment due to rising consumer interest in fuel efficiency.
    • Key market drivers include the increasing demand for electric vehicles and regulatory pushes for emission reductions, which are shaping packaging solutions.

    Market Size & Forecast

    2024 Market Size 4.909 (USD Billion)
    2035 Market Size 11.41 (USD Billion)
    CAGR (2025 - 2035) 7.97%

    Major Players

    Infineon Technologies (DE), Texas Instruments (US), STMicroelectronics (FR), NXP Semiconductors (NL), ON Semiconductor (US), Renesas Electronics (JP), Mitsubishi Electric (JP), Toshiba (JP), Analog Devices (US)

    Automotive Power Module Packaging Market Trends

    The Automotive Power Module Packaging Market is currently experiencing a transformative phase, driven by the increasing demand for electric vehicles and advancements in semiconductor technology. As automotive manufacturers strive to enhance energy efficiency and performance, the packaging of power modules has become a focal point. This evolution is characterized by the integration of innovative materials and designs that not only improve thermal management but also reduce the overall footprint of power modules. Consequently, the market appears poised for growth as stakeholders seek solutions that align with sustainability goals and regulatory standards. Moreover, the shift towards electrification in the automotive sector is prompting a reevaluation of traditional packaging methods. Manufacturers are exploring new approaches to optimize the reliability and durability of power modules, which are critical for the performance of electric and hybrid vehicles. This trend suggests a potential increase in collaboration between automotive and semiconductor companies, as they work together to develop packaging solutions that meet the rigorous demands of modern automotive applications. As the market evolves, it is likely that innovations in packaging will play a pivotal role in shaping the future of automotive power systems.

    Sustainability Initiatives

    The Automotive Power Module Packaging Market is increasingly influenced by sustainability initiatives. Manufacturers are focusing on eco-friendly materials and processes to minimize environmental impact. This trend reflects a broader commitment to reducing carbon footprints and enhancing recyclability in automotive components.

    Miniaturization of Components

    There is a noticeable trend towards the miniaturization of power module packaging. As vehicles become more compact and efficient, the demand for smaller, lighter packaging solutions grows. This shift enables better integration within vehicle designs while maintaining performance standards.

    Advanced Thermal Management Solutions

    The need for advanced thermal management solutions is becoming more pronounced in the Automotive Power Module Packaging Market. As power densities increase, effective heat dissipation methods are essential. Innovations in thermal interface materials and designs are emerging to address these challenges.

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    The ongoing evolution in automotive power module packaging reflects a growing emphasis on efficiency and sustainability, as manufacturers seek to optimize thermal management and reduce weight in response to stringent regulatory standards.

    U.S. Department of Energy

    Automotive Power Module Packaging Market Drivers

    Increasing Demand for Electric Vehicles

    The rising demand for electric vehicles (EVs) is a primary driver for the Automotive Power Module Packaging Market. As consumers increasingly prioritize sustainability and energy efficiency, automakers are responding by expanding their EV offerings. This shift necessitates advanced power module packaging solutions that can handle higher power densities and thermal management requirements. According to recent data, the EV market is projected to grow at a compound annual growth rate (CAGR) of over 20% in the coming years. Consequently, the Automotive Power Module Packaging Market must adapt to these evolving needs, ensuring that packaging solutions are not only efficient but also capable of supporting the performance demands of next-generation electric drivetrains.

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    Regulatory Push for Emission Reductions

    Regulatory frameworks aimed at reducing emissions are propelling the Automotive Power Module Packaging Market forward. Governments worldwide are implementing stringent emission standards, compelling automotive manufacturers to invest in cleaner technologies. This regulatory push is particularly evident in the transition towards hybrid and electric vehicles, which require efficient power module packaging to optimize energy use. As a result, the market for automotive power modules is expected to expand, with a projected increase in demand for packaging solutions that meet these regulatory requirements. The Automotive Power Module Packaging Market is thus positioned to benefit from these regulatory trends, as manufacturers seek to comply with evolving standards while enhancing vehicle performance.

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    Rising Focus on Vehicle Electrification

    The rising focus on vehicle electrification is a pivotal driver for the Automotive Power Module Packaging Market. As automotive manufacturers increasingly prioritize electrification strategies, the demand for efficient power modules becomes paramount. This trend is reflected in the growing investment in research and development aimed at enhancing power module performance and reliability. Recent data suggests that the market for power modules in electrified vehicles is expected to grow significantly, with projections indicating a potential doubling of market size within the next five years. This surge in demand highlights the necessity for innovative packaging solutions that can support the evolving requirements of electrified powertrains, thereby positioning the Automotive Power Module Packaging Market for robust growth.

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    Growth of Autonomous Vehicle Technologies

    The growth of autonomous vehicle technologies is emerging as a significant driver for the Automotive Power Module Packaging Market. As vehicles become increasingly automated, the demand for sophisticated power management systems rises. These systems require advanced packaging solutions that can accommodate the complex electronic architectures of autonomous vehicles. The integration of sensors, cameras, and computing units necessitates power modules that are not only compact but also capable of delivering high performance. Market analysts project that the autonomous vehicle segment will witness substantial growth, potentially reaching a market size of several billion dollars by the end of the decade. This trend underscores the critical role of the Automotive Power Module Packaging Market in supporting the future of mobility.

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    Technological Advancements in Semiconductor Materials

    Technological advancements in semiconductor materials are significantly influencing the Automotive Power Module Packaging Market. Innovations such as silicon carbide (SiC) and gallium nitride (GaN) are enabling the development of more efficient power modules. These materials offer superior thermal conductivity and higher voltage capabilities, which are essential for modern automotive applications. The integration of these advanced materials is expected to enhance the performance and reliability of power modules, thereby driving market growth. Recent studies indicate that the adoption of SiC and GaN technologies could lead to a reduction in energy losses by up to 30%, further emphasizing the importance of these advancements in the Automotive Power Module Packaging Market.

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    Market Segment Insights

    By Application: Electric Vehicles (Largest) vs. Hybrid Vehicles (Fastest-Growing)

    The automotive power module packaging market showcases a varied distribution of applications, with electric vehicles leading the charge as the largest segment. Currently, electric vehicles capture a significant market share, propelled by the increasing demand for sustainable transportation and government incentives promoting electric mobility. Hybrid vehicles follow suit, gaining traction due to their versatility and efficiency, portraying a market that is increasingly favoring greener technologies amidst traditional combustion options.

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    Application: Electric Vehicles (Dominant) vs. Hybrid Vehicles (Emerging)

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    Electric vehicles represent the dominant application in the automotive power module packaging market, characterized by advancements in battery technology and an extensive charging infrastructure. These vehicles rely on sophisticated power modules to manage energy flows and optimize performance. Conversely, hybrid vehicles, while emerging, are rapidly evolving with improved battery technologies and electrification strategies. They serve as a bridge to full electrification, appealing to consumers who prefer reduced emissions without losing the convenience of traditional fuel. The scalability of both applications highlights their unique contributions to the industry's transition towards sustainable solutions.

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    By Packaging Type: Hermetic Packaging (Largest) vs. Semi-Hermetic Packaging (Fastest-Growing)

    In the Automotive Power Module Packaging Market, Hermetic Packaging holds the largest share due to its robust properties that ensure superior protection against environmental factors, making it especially suitable for various automotive applications. Semi-Hermetic Packaging, although smaller in market share, is gaining traction as it offers a balance between cost-effectiveness and reliable performance, thus appealing to manufacturers seeking efficiency without compromising quality. As the automotive industry pivots towards electrification and heightened performance requirements, growth trends indicate an increasing demand for Semi-Hermetic Packaging solutions. This segment is bolstered by advancements in materials and manufacturing processes that enhance the functionality and performance of power modules. Additionally, heightened regulatory standards for durability and reliability are driving innovations within this segment, paving the way for a potential surge in market share.

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    Packaging Type: Hermetic (Dominant) vs. Open (Emerging)

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    Hermetic Packaging is characterized by its ability to create a completely sealed environment for automotive power modules, offering exceptional protection against moisture, dust, and other contaminants. This segment dominates the market owing to its high reliability in harsh automotive conditions, particularly in electric and hybrid vehicles where heat management is crucial. On the other hand, Open Packaging is emerging as a viable option for cost-sensitive applications, delivering simpler assembly processes and adequate performance for specific automotive functions. While it is not as robust as Hermetic Packaging, Open Packaging is gaining attention for its lightweight design and ease of integration, making it attractive for manufacturers aiming to meet the growing demand for compact and efficient automotive power solutions.

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    By Power Rating: Up to 50 kW (Largest) vs. Above 100 kW (Fastest-Growing)

    In the Automotive Power Module Packaging Market, the distribution of market share among different power ratings reveals that the 'Up to 50 kW' segment holds the largest share, driven by the increasing demand for compact and efficient power modules in electric vehicles (EVs) and hybrid cars. This segment benefits from a robust need for smaller, lightweight packaging solutions, catering to the growing trend of miniaturization within automotive applications. Conversely, the 'Above 100 kW' segment emerges as the fastest-growing category, fueled by advancements in technologies that support high-performance EVs and the needs of commercial electric vehicles. Factors such as increasing government regulations promoting electric vehicles, higher consumer demand for eco-friendly transportation, and greater investments in battery technology are propelling this segment's growth, indicating a shift toward more powerful and efficient power modules in the automotive landscape.

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    Power Rating: Up to 50 kW (Dominant) vs. Above 100 kW (Emerging)

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    The 'Up to 50 kW' power rating segment dominates the Automotive Power Module Packaging Market, primarily due to its widespread application in light-duty vehicles and the ongoing shift towards hybrid and electric technologies. This segment benefits from technological innovations that enhance efficiency and reduce size while maintaining performance. On the other hand, the 'Above 100 kW' segment is gaining traction as the automotive industry sees a surge in demand for high-power electric vehicles, including performance cars and heavy-duty applications. Companies are focusing on developing advanced packaging solutions that can handle higher thermal loads and improve reliability, positioning this segment as a key player for future growth in the market.

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    By Material Type: Plastics (Largest) vs. Metals (Fastest-Growing)

    In the Automotive Power Module Packaging Market, the material type segment shows a varied distribution, with plastics dominating the market. Plastics offer versatility and cost-effectiveness, making them the preferred choice for many manufacturers in this sector. Moreover, ceramics have a niche presence due to their thermal resistance and strength, catering to specific high-performance applications. Metals, although a smaller portion of the market, are gaining traction due to their durability and enhanced thermal management capabilities, particularly in electric vehicles. Growth trends indicate that while plastics remain the largest segment, metals are rapidly evolving as the fastest-growing segment in response to the automotive industry’s shift toward electrification and advanced thermal management. The demand for lightweight yet robust materials is driving innovation in the metals arena, as manufacturers seek to optimize vehicle performance and energy efficiency. As a result, investments in metal-based packaging solutions are expected to rise significantly in the coming years.

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    Plastics (Dominant) vs. Ceramics (Emerging)

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    In the material type segment of the Automotive Power Module Packaging Market, plastics stand out as the dominant player, characterized by their lightweight, flexible, and cost-effective nature. This versatility allows manufacturers to design packaging solutions that cater to various automotive applications, enhancing the functionality and efficiency of power modules. Conversely, ceramics are an emerging material gaining attention for their thermal stability and high insulation properties. While their market share is currently smaller, ceramics are being recognized for their potential in high-performance applications, especially in environments requiring extreme thermal management. The increasing demand for electric and hybrid vehicles is prompting manufacturers to explore ceramics, positioning them as a material of interest for future innovations in automotive packaging.

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    Get more detailed insights about Automotive Power Module Packaging Market

    Regional Insights

    North America : Innovation and Growth Hub

    North America is the largest market for automotive power module packaging, holding approximately 40% of the global share. The region benefits from a robust automotive industry, increasing demand for electric vehicles (EVs), and supportive government regulations promoting clean energy. The push for advanced driver-assistance systems (ADAS) and autonomous vehicles further drives market growth, with significant investments in R&D and infrastructure. The United States and Canada are the leading countries in this region, with major players like Texas Instruments and ON Semiconductor headquartered in the U.S. The competitive landscape is characterized by innovation and strategic partnerships among key players. The presence of established automotive manufacturers and a growing number of startups focused on EV technology enhances the market dynamics, making North America a focal point for automotive power module advancements.

    Europe : Sustainable Mobility Leader

    Europe is the second-largest market for automotive power module packaging, accounting for around 30% of the global market share. The region's growth is driven by stringent environmental regulations and a strong commitment to sustainability. The European Union's Green Deal and various national initiatives are catalyzing the transition to electric mobility, significantly boosting demand for power modules in EVs and hybrid vehicles. Germany, France, and the Netherlands are the leading countries in this market, with Germany being home to major automotive manufacturers like Volkswagen and BMW. The competitive landscape is marked by the presence of key players such as STMicroelectronics and Infineon Technologies. The region's focus on innovation and collaboration among industry stakeholders fosters a dynamic environment for the development of advanced automotive technologies.

    Asia-Pacific : Emerging Market Potential

    Asia-Pacific is witnessing rapid growth in the automotive power module packaging market, holding approximately 25% of the global share. The region's growth is fueled by increasing vehicle production, rising disposable incomes, and a growing demand for electric vehicles. Government initiatives promoting EV adoption and infrastructure development are significant catalysts for market expansion, particularly in countries like China and Japan. China is the largest market in the region, followed by Japan and South Korea. The competitive landscape is characterized by a mix of local and international players, including Renesas Electronics and Mitsubishi Electric. The presence of a robust manufacturing base and a focus on technological advancements in power electronics are key factors driving the market forward, making Asia-Pacific a critical region for automotive power module innovations.

    Middle East and Africa : Resource-Rich Opportunities

    The Middle East and Africa region is gradually emerging in the automotive power module packaging market, holding about 5% of the global share. The growth is driven by increasing automotive production and a rising demand for energy-efficient vehicles. Government initiatives aimed at diversifying economies and promoting sustainable transportation solutions are also contributing to market development, particularly in countries like South Africa and the UAE. South Africa is the leading country in this region, with a growing automotive manufacturing sector. The competitive landscape is evolving, with both local and international players seeking to establish a foothold. The presence of key players and investments in infrastructure are essential for enhancing the market dynamics, positioning the Middle East and Africa as a potential growth area for automotive power modules.

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    Key Players and Competitive Insights

    The Automotive Power Module Packaging. is currently characterized by a dynamic competitive landscape, driven by the increasing demand for electric vehicles (EVs) and the need for efficient power management solutions. Key players such as Infineon Technologies (Germany), Texas Instruments (US), and STMicroelectronics (France) are strategically positioning themselves through innovation and partnerships. Infineon Technologies (Germany) focuses on enhancing its semiconductor solutions for EV applications, while Texas Instruments (US) emphasizes the development of advanced packaging technologies to improve performance and reduce size. STMicroelectronics (France) is actively pursuing collaborations with automotive manufacturers to integrate its power modules into next-generation vehicles, thereby shaping a competitive environment that prioritizes technological advancement and strategic alliances.

    In terms of business tactics, companies are increasingly localizing manufacturing to mitigate supply chain disruptions and optimize logistics. The market structure appears moderately fragmented, with several key players exerting influence over specific segments. This fragmentation allows for niche players to emerge, yet the collective strength of major companies like ON Semiconductor (US) and NXP Semiconductors (Netherlands) ensures that competition remains robust and innovation-driven.

    In August 2025, ON Semiconductor (US) announced a strategic partnership with a leading automotive manufacturer to co-develop next-generation power modules tailored for electric vehicles. This collaboration is significant as it not only enhances ON Semiconductor's market presence but also aligns with the growing trend of automakers seeking integrated solutions that improve energy efficiency. Such partnerships are likely to accelerate the adoption of advanced power module technologies in the automotive sector.

    In September 2025, NXP Semiconductors (Netherlands) unveiled a new line of automotive power modules designed to meet the stringent requirements of electric and hybrid vehicles. This launch is indicative of NXP's commitment to innovation and its strategic focus on expanding its product portfolio to cater to the evolving needs of the automotive industry. By investing in R&D and enhancing its offerings, NXP is positioning itself as a key player in the transition towards electrification.

    In July 2025, STMicroelectronics (France) expanded its manufacturing capabilities in Europe to support the growing demand for automotive power modules. This expansion is crucial as it not only increases production capacity but also reinforces STMicroelectronics' commitment to sustainability and local sourcing. By enhancing its manufacturing footprint, the company is likely to improve supply chain reliability and responsiveness to market demands.

    As of October 2025, the competitive trends in the Automotive Power Module Packaging Market are increasingly defined by digitalization, sustainability, and the integration of artificial intelligence. Strategic alliances are becoming more prevalent, as companies recognize the need to collaborate in order to innovate effectively. The competitive differentiation is expected to evolve from traditional price-based competition towards a focus on technological innovation, enhanced supply chain reliability, and sustainable practices. This shift suggests that companies that prioritize R&D and strategic partnerships will likely emerge as leaders in this rapidly evolving market.

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    Key Companies in the Automotive Power Module Packaging Market market include

    Industry Developments

    • Q1 2024: Toyota invests in R&D for miniaturized power modules for improved vehicle design Toyota announced a new investment in research and development focused on miniaturized power modules, aiming to enhance the efficiency and design flexibility of its next-generation electric vehicles. The initiative is expected to accelerate the adoption of advanced power module packaging in automotive applications.

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    Future Outlook

    Automotive Power Module Packaging Market Future Outlook

    The Automotive Power Module Packaging Market is projected to grow at a 7.97% CAGR from 2024 to 2035, driven by advancements in electric vehicle technology and increasing demand for energy efficiency.

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    New opportunities lie in:

    • Development of modular packaging solutions for electric vehicle powertrains..webp
    • Integration of advanced thermal management systems in packaging designs..webp
    • Expansion into emerging markets with tailored packaging solutions for local manufacturers..webp

    By 2035, the market is expected to achieve robust growth, positioning itself as a leader in automotive innovation.

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    Market Segmentation

    Automotive Power Module Packaging Market Application Outlook

    • Electric Vehicles
    • Hybrid Vehicles
    • Internal Combustion Engine Vehicles

    Automotive Power Module Packaging Market Power Rating Outlook

    • Up to 50 kW
    • 51 kW to 100 kW
    • Above 100 kW

    Automotive Power Module Packaging Market Material Type Outlook

    • Ceramics
    • Plastics
    • Metals

    Automotive Power Module Packaging Market Packaging Type Outlook

    • Hermetic Packaging
    • Semi-Hermetic Packaging
    • Open Packaging

    Report Scope

    MARKET SIZE 20244.909(USD Billion)
    MARKET SIZE 20255.3(USD Billion)
    MARKET SIZE 203511.41(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)7.97% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of advanced materials for enhanced thermal management in Automotive Power Module Packaging Market.
    Key Market DynamicsRising demand for electric vehicles drives innovation in Automotive Power Module Packaging technologies and materials.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation for the Automotive Power Module Packaging Market in 2035?

    The projected market valuation for the Automotive Power Module Packaging Market in 2035 is 11.41 USD Billion.

    What was the market valuation for the Automotive Power Module Packaging Market in 2024?

    The market valuation for the Automotive Power Module Packaging Market in 2024 was 4.909 USD Billion.

    What is the expected CAGR for the Automotive Power Module Packaging Market from 2025 to 2035?

    The expected CAGR for the Automotive Power Module Packaging Market during the forecast period 2025 - 2035 is 7.97%.

    Which application segment is projected to have the highest valuation by 2035?

    The Internal Combustion Engine Vehicles segment is projected to reach a valuation of 5.4 USD Billion by 2035.

    What are the projected valuations for Electric Vehicles in the Automotive Power Module Packaging Market by 2035?

    The projected valuation for Electric Vehicles in the Automotive Power Module Packaging Market by 2035 is 3.5 USD Billion.

    Which packaging type is expected to grow the most by 2035?

    The Semi-Hermetic Packaging type is expected to grow to a valuation of 4.2 USD Billion by 2035.

    What is the projected market size for the Above 100 kW power rating segment by 2035?

    The Above 100 kW power rating segment is projected to reach a market size of 5.13 USD Billion by 2035.

    Which material type is anticipated to have the highest valuation in 2035?

    The Metals material type is anticipated to have the highest valuation of 5.66 USD Billion in 2035.

    Who are the key players in the Automotive Power Module Packaging Market?

    Key players in the Automotive Power Module Packaging Market include Infineon Technologies, Texas Instruments, and STMicroelectronics.

    What does the market segmentation by power rating indicate for the Automotive Power Module Packaging Market?

    The market segmentation by power rating indicates that the 51 kW to 100 kW segment is projected to reach 3.45 USD Billion by 2035.

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