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    Automotive Conformal Market

    ID: MRFR/AT/33707-HCR
    128 Pages
    Sejal Akre
    October 2025

    Automotive Conformal Market Research Report By Application (Electronic Control Units, Sensors, Power Electronics, Displays), By Material Type (Silicone, Polyurethane, Epoxy, Acrylic), By Method of Application (Spraying, Screen Printing, Dipping, Brushing), By End Use (Passenger Cars, Commercial Vehicles, Electric Vehicles) and  By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa)  - Forecast to 2035

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    Automotive Conformal Market Summary

    As per MRFR analysis, the Automotive Conformal Market Size was estimated at 2.939 USD Billion in 2024. The Automotive Conformal industry is projected to grow from 3.19 USD Billion in 2025 to 7.226 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.52 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Automotive Conformal Market is experiencing robust growth driven by technological advancements and sustainability initiatives.

    • North America remains the largest market for automotive conformal coatings, reflecting a strong demand for advanced driver assistance systems.
    • Asia-Pacific is identified as the fastest-growing region, propelled by increasing electric vehicle production and adoption.
    • Electronic Control Units dominate the market, while the Sensors segment is rapidly gaining traction due to the shift towards smart vehicles.
    • Key market drivers include the rising demand for advanced driver assistance systems and the growth in electric vehicle production.

    Market Size & Forecast

    2024 Market Size 2.939 (USD Billion)
    2035 Market Size 7.226 (USD Billion)
    CAGR (2025 - 2035) 8.52%

    Major Players

    BASF SE (DE), Henkel AG & Co. KGaA (DE), 3M Company (US), Dow Inc. (US), Momentive Performance Materials Inc. (US), H.B. Fuller Company (US), Sika AG (CH), Lord Corporation (US), Wacker Chemie AG (DE)

    Automotive Conformal Market Trends

    The Automotive Conformal Market is currently experiencing a transformative phase, driven by advancements in technology and increasing consumer demand for enhanced vehicle performance and aesthetics. This market encompasses a range of applications, including protective coatings, electronic components, and various automotive parts that require conformal coatings for durability and reliability. As manufacturers strive to meet stringent regulatory standards and consumer expectations, the integration of innovative materials and processes is becoming increasingly prevalent. Furthermore, the shift towards electric vehicles is likely to influence the types of conformal coatings utilized, as these vehicles often require specialized solutions to address unique challenges such as thermal management and moisture resistance. In addition to technological advancements, sustainability is emerging as a pivotal factor in the Automotive Conformal Market. Companies are increasingly focusing on eco-friendly materials and processes to reduce their environmental footprint. This trend aligns with global efforts to promote greener practices within the automotive industry. As a result, manufacturers are exploring bio-based coatings and recycling initiatives, which may reshape the competitive landscape. Overall, the Automotive Conformal Market appears poised for growth, driven by innovation, sustainability, and evolving consumer preferences, suggesting a dynamic future for stakeholders in this sector.

    Technological Advancements

    The Automotive Conformal Market is witnessing rapid technological advancements that enhance the performance and functionality of conformal coatings. Innovations in material science are leading to the development of coatings that offer superior protection against environmental factors, thereby extending the lifespan of automotive components. These advancements may also facilitate the integration of smart technologies within vehicles, allowing for improved monitoring and control of various systems.

    Sustainability Initiatives

    Sustainability is becoming a central theme in the Automotive Conformal Market, as manufacturers increasingly prioritize eco-friendly practices. The adoption of sustainable materials and processes is gaining traction, with a focus on reducing waste and minimizing environmental impact. This trend not only aligns with regulatory requirements but also resonates with environmentally conscious consumers, potentially influencing purchasing decisions.

    Shift Towards Electric Vehicles

    The ongoing shift towards electric vehicles is likely to reshape the Automotive Conformal Market significantly. As electric vehicles become more prevalent, the demand for specialized conformal coatings that address unique challenges, such as thermal management and moisture resistance, is expected to rise. This transition may drive innovation and create new opportunities for manufacturers to develop tailored solutions for this evolving segment.

    Automotive Conformal Market Drivers

    Growth in Electric Vehicle Production

    The Automotive Conformal Market is poised for growth due to the rising production of electric vehicles (EVs). As manufacturers pivot towards EVs, the need for effective thermal management and protection of electronic components becomes paramount. The EV market is expected to witness a compound annual growth rate of over 20% through 2025, which translates to a significant increase in the demand for conformal coatings. These coatings are essential for safeguarding battery management systems and power electronics from environmental factors. Thus, the Automotive Conformal Market is likely to see a surge in innovation and product development tailored to meet the specific needs of the EV sector.

    Increased Focus on Vehicle Electrification

    The Automotive Conformal Market is significantly influenced by the increased focus on vehicle electrification. As automakers strive to enhance fuel efficiency and reduce emissions, the transition to hybrid and fully electric vehicles is accelerating. This shift necessitates the use of advanced materials and coatings that can withstand the unique challenges posed by electrified powertrains. The market for electrified vehicles is projected to grow substantially, with estimates suggesting that by 2025, over 25% of new vehicles sold will be electrified. Consequently, the Automotive Conformal Market is adapting by developing specialized conformal coatings that provide insulation and protection for high-voltage components, thereby ensuring optimal performance and safety.

    Regulatory Compliance and Safety Standards

    The Automotive Conformal Market is increasingly shaped by stringent regulatory compliance and safety standards. Governments worldwide are implementing more rigorous regulations regarding vehicle safety and environmental impact. This trend compels manufacturers to adopt advanced technologies and materials that meet these standards. As of 2025, it is anticipated that compliance costs will rise, prompting manufacturers to invest in conformal coatings that enhance the durability and reliability of electronic components. These coatings play a crucial role in ensuring that vehicles meet safety and environmental regulations, thereby driving demand within the Automotive Conformal Market.

    Technological Innovations in Coating Materials

    The Automotive Conformal Market is witnessing a wave of technological innovations in coating materials. Advances in nanotechnology and polymer science are leading to the development of new conformal coatings that offer superior protection and performance. These innovations are crucial as vehicles become increasingly reliant on electronic systems. The market for advanced coating materials is expected to grow at a compound annual growth rate of around 15% through 2025. This growth is driven by the need for coatings that can withstand harsh environmental conditions while providing excellent electrical insulation. As a result, the Automotive Conformal Market is likely to benefit from these advancements, leading to enhanced product offerings and improved vehicle performance.

    Rising Demand for Advanced Driver Assistance Systems

    The Automotive Conformal Market is experiencing a notable increase in demand for advanced driver assistance systems (ADAS). These systems enhance vehicle safety and improve the driving experience, which is becoming a priority for consumers and manufacturers alike. As of 2025, the market for ADAS is projected to reach approximately 30 billion USD, indicating a robust growth trajectory. This surge is driven by the increasing emphasis on safety regulations and the integration of sophisticated technologies such as sensors and cameras. Consequently, the Automotive Conformal Market is adapting to these trends by developing conformal coatings that protect sensitive electronic components in ADAS, ensuring their reliability and longevity.

    Market Segment Insights

    By Application: Electronic Control Units (Largest) vs. Sensors (Fastest-Growing)

    In the automotive conformal market, Electronic Control Units (ECUs) hold the largest share due to their critical role in vehicle functionality, managing various electronic systems. They are prevalent in all vehicle types, ensuring efficiency and enhanced performance, solidifying their position at the forefront of the market. Meanwhile, Sensors are rapidly gaining traction as vehicles integrate more advanced technologies, paving the way for smarter automotive solutions. The increasing demand for Autonomous Vehicles and Advanced Driver Assistance Systems (ADAS) is also driving sensor innovation and integration, making them the fastest-growing segment in this market.

    Control Systems: ECUs (Dominant) vs. Sensors (Emerging)

    Electronic Control Units are central to modern automotive systems, facilitating communication between various components and ensuring seamless operation. Their dominance stems from the increasing complexity of vehicles as they shift towards more electric and automated features. Conversely, Sensors, while emerging, are becoming essential for real-time data collection and vehicle responsiveness. They play vital roles in safety and efficiency, particularly with innovations in ADAS and autonomous technologies. As vehicles become more connected and intelligent, the growth of Sensors reflects a market shift towards enhanced situational awareness and vehicle-to-everything (V2X) communication, positioning them as a vital area of expansion in the automotive conformal market.

    By Material Type: Silicone (Largest) vs. Polyurethane (Fastest-Growing)

    The Automotive Conformal Market exhibits a diverse distribution across various material types, with silicone emerging as the largest segment. It accounts for significant adoption due to its excellent thermal stability and resistance to environmental factors. This characteristic makes it favorable for use in automotive applications, particularly in electronic components where reliability is crucial. Polyurethane follows, showing a growing presence thanks to its versatile properties and adaptability for different automotive configurations, making it attractive to manufacturers aiming for innovation. Growth trends in the Automotive Conformal Market indicate that polyurethane is the fastest-growing material, driven by increasing demands for lightweight and durable solutions. The shift toward electric vehicles (EVs) and advanced driver-assistance systems (ADAS) fuels the need for higher performance materials that can withstand the evolving automotive landscape. Innovations in polyurethane technology allow for enhanced performance characteristics, ensuring its position as a key player in future market developments.

    Silicone (Dominant) vs. Epoxy (Emerging)

    Silicone has established itself as the dominant player in the Automotive Conformal Market due to its unparalleled resistance to extreme temperatures and harsh environmental conditions. This makes it ideal for automotive applications where reliability is essential, particularly in sealing and protection of sensitive electronic components. On the other hand, epoxy is regarded as an emerging material, noted for its superior adhesion and durability. It is increasingly utilized in applications that require strong bonding and structural integrity, especially in composite materials and as an encapsulating agent. As manufacturers lean towards lightweight designs and improved performance, epoxy's unique attributes position it for significant growth, complementing the established dominance of silicone in the market.

    By Method of Application: Spraying (Largest) vs. Dipping (Fastest-Growing)

    In the Automotive Conformal Market, the method of application segment reveals a diverse distribution among its various techniques. Spraying holds the largest share, predominantly favored for its efficiency and uniform coverage. This method is extensively utilized in production lines, allowing for rapid application and a high-quality finish. Screen printing and brushing follow by some margin due to their specific applications in detailing and touch-ups, whereas dipping, although previously less favored, has emerged as a strong and growing segment due to its efficiency in coating complex geometries.

    Dipping (Emerging) vs. Spraying (Dominant)

    The method of dipping is gaining traction within the Automotive Conformal Market, characterized by its ability to coat intricate parts uniformly and efficiently. This method is particularly advantageous for components with complex shapes, ensuring consistent thickness and reduced wastage compared to traditional methods. In contrast, spraying remains the dominant application method, primarily due to its speed and versatility. The competition between these two methods highlights the evolving preferences in the automotive sector, with increasing opportunities for dipping as manufacturers focus on automation and precision in application.

    By End Use: Passenger Cars (Largest) vs. Electric Vehicles (Fastest-Growing)

    In the Automotive Conformal Market, the distribution of market share reveals that passenger cars hold the largest segment, driven by steady consumer demand and widespread adoption. This category contributes significantly to the overall market dynamics, representing a stable revenue source for industry players. On the other hand, electric vehicles are rapidly gaining traction, fueled by the global shift towards sustainability and government initiatives promoting electric mobility. This emerging segment is quickly reshaping market strategies and consumer preferences.

    Passenger Cars: Dominant vs. Electric Vehicles: Emerging

    Passenger cars dominate the Automotive Conformal Market due to their established presence and consistent consumer demand across various regions. They are characterized by their extensive use of conformal coatings for electronics protection, enhancing longevity and performance. Conversely, electric vehicles represent an emerging trend, propelled by innovations in battery technology and increasing environmental awareness. Their growth is supported by dedicated investments in EV infrastructure and the rising availability of varied models catering to different consumer preferences. As these two segments evolve, their interplay will significantly shape the market landscape.

    Get more detailed insights about Automotive Conformal Market

    Regional Insights

    North America : Innovation and Demand Surge

    North America is the largest market for automotive conformal coatings, holding approximately 40% of the global share. The region's growth is driven by increasing vehicle production, advancements in automotive technology, and stringent regulations on vehicle emissions. The demand for lightweight and durable materials is also on the rise, further propelling market growth. Regulatory catalysts, such as the Clean Air Act, are pushing manufacturers to adopt innovative solutions that enhance vehicle performance and sustainability. The United States is the leading country in this market, followed by Canada. Major players like 3M Company, Dow Inc., and Henkel AG are heavily investing in R&D to develop advanced conformal coatings. The competitive landscape is characterized by a mix of established companies and emerging startups, all vying for market share. The presence of key players ensures a robust supply chain and innovation pipeline, making North America a focal point for automotive conformal technologies.

    Europe : Sustainability and Innovation Focus

    Europe is the second-largest market for automotive conformal coatings, accounting for approximately 30% of the global market share. The region's growth is fueled by stringent environmental regulations and a strong push towards electric vehicles (EVs). The European Union's Green Deal aims to make Europe climate-neutral by 2050, which is driving demand for advanced materials that enhance vehicle efficiency and reduce emissions. This regulatory environment is a significant catalyst for innovation in the automotive sector. Germany, France, and the UK are the leading countries in this market, with Germany being the largest. Key players such as BASF SE and Henkel AG are at the forefront of developing sustainable conformal coatings. The competitive landscape is marked by collaborations between automotive manufacturers and material suppliers, focusing on eco-friendly solutions. This synergy is essential for meeting the evolving demands of the automotive industry and ensuring compliance with regulatory standards.

    Asia-Pacific : Emerging Market Potential

    Asia-Pacific is witnessing rapid growth in the automotive conformal market, holding approximately 25% of the global share. The region's expansion is driven by increasing vehicle production, urbanization, and rising disposable incomes. Countries like China and India are leading this growth, supported by government initiatives to boost the automotive sector. Regulatory frameworks are also evolving to promote sustainable practices, further enhancing market demand for conformal coatings that meet these new standards. China is the largest market in the region, followed by Japan and India. The competitive landscape is characterized by a mix of local and international players, including Momentive Performance Materials and H.B. Fuller. The presence of key manufacturers and a growing automotive supply chain are crucial for the region's market dynamics. As the demand for advanced automotive technologies increases, the Asia-Pacific region is poised for significant growth in the conformal coatings market.

    Middle East and Africa : Untapped Market Opportunities

    The Middle East and Africa (MEA) region is gradually emerging in the automotive conformal market, holding about 5% of the global share. The growth is primarily driven by increasing automotive production and a rising demand for advanced materials. Countries like South Africa and the UAE are leading this growth, supported by government initiatives to enhance local manufacturing capabilities. Regulatory frameworks are also being developed to promote sustainability in the automotive sector, which is expected to catalyze market growth in the coming years. South Africa is the largest market in the region, with the UAE following closely. The competitive landscape is still developing, with a mix of local and international players entering the market. Companies like Sika AG and Wacker Chemie are beginning to establish a presence, focusing on innovative solutions tailored to the region's unique needs. As the automotive industry continues to evolve, the MEA region presents significant opportunities for growth in the conformal coatings market.

    Automotive Conformal Market Regional Image

    Key Players and Competitive Insights

    The Automotive Conformal Market is currently characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for high-performance materials. Key players such as BASF SE (DE), Henkel AG & Co. KGaA (DE), and 3M Company (US) are strategically positioned to leverage innovation and sustainability in their operations. BASF SE (DE) focuses on developing advanced materials that enhance vehicle performance and safety, while Henkel AG & Co. KGaA (DE) emphasizes its commitment to sustainable solutions through eco-friendly adhesives and sealants. Meanwhile, 3M Company (US) is investing heavily in digital transformation to optimize its product offerings and improve customer engagement, collectively shaping a competitive environment that prioritizes innovation and sustainability.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and enhance supply chain efficiency. The Automotive Conformal Market appears moderately fragmented, with several key players exerting influence over specific segments. This fragmentation allows for niche players to thrive, while larger corporations focus on consolidating their market positions through strategic partnerships and acquisitions.

    In August 2025, BASF SE (DE) announced a collaboration with a leading automotive manufacturer to develop a new line of lightweight, high-performance materials aimed at improving fuel efficiency. This strategic move not only reinforces BASF's commitment to sustainability but also positions the company as a key innovator in the automotive sector, potentially enhancing its competitive edge.

    In September 2025, Henkel AG & Co. KGaA (DE) launched a new range of adhesives specifically designed for electric vehicles, addressing the growing demand for lightweight and efficient bonding solutions. This initiative underscores Henkel's proactive approach to market trends, as it seeks to capture a larger share of the rapidly expanding electric vehicle segment, thereby solidifying its market presence.

    In October 2025, 3M Company (US) unveiled a new digital platform that integrates AI-driven analytics to optimize supply chain management for automotive manufacturers. This platform is expected to enhance operational efficiency and reduce costs, reflecting 3M's commitment to leveraging technology for competitive advantage in the automotive sector.

    As of October 2025, the Automotive Conformal Market is witnessing significant trends such as digitalization, sustainability, and AI integration. Strategic alliances among key players are increasingly shaping the competitive landscape, fostering innovation and collaboration. Looking ahead, it is likely that competitive differentiation will evolve, with a pronounced shift from price-based competition to a focus on technological innovation, sustainability, and supply chain reliability, as companies strive to meet the demands of a rapidly changing market.

    Key Companies in the Automotive Conformal Market market include

    Industry Developments

    • Q1 2024: Dow launches new automotive-grade conformal coating for electric vehicle electronics Dow announced the launch of a new silicone-based conformal coating specifically designed to protect electric vehicle (EV) electronic components from moisture, chemicals, and thermal stress. The product targets the growing EV market and aims to improve reliability of high-voltage systems.
    • Q2 2024: Henkel expands automotive conformal coatings production with new facility in Germany Henkel opened a new manufacturing facility dedicated to automotive conformal coatings in Düsseldorf, Germany, increasing its production capacity to meet rising demand from European automakers for advanced electronics protection.
    • Q2 2024: Chase Corporation announces partnership with leading EV manufacturer for conformal coating supply Chase Corporation entered into a supply partnership with a major electric vehicle manufacturer to provide conformal coatings for their next-generation battery management systems, supporting increased production volumes.
    • Q3 2024: H.B. Fuller launches eco-friendly water-based conformal coating for automotive electronics H.B. Fuller introduced a new water-based conformal coating for automotive electronics, designed to meet stringent environmental regulations and reduce volatile organic compound (VOC) emissions in manufacturing.
    • Q3 2024: Shin-Etsu Chemical opens new R&D center for automotive conformal coatings in Japan Shin-Etsu Chemical inaugurated a research and development center focused on innovating conformal coatings for automotive applications, with an emphasis on solutions for autonomous and electric vehicles.
    • Q4 2024: Dow receives regulatory approval for new conformal coating product in European automotive market Dow secured regulatory approval for its latest conformal coating product, enabling its use in European automotive manufacturing and supporting compliance with REACH and RoHS standards.
    • Q4 2024: Henkel signs multi-year contract with global automotive OEM for conformal coating supply Henkel signed a multi-year contract to supply conformal coatings to a global automotive original equipment manufacturer (OEM), strengthening its position in the automotive electronics protection market.
    • Q1 2025: Chase Corporation acquires specialty conformal coatings manufacturer to expand automotive portfolio Chase Corporation completed the acquisition of a specialty manufacturer of conformal coatings, enhancing its product offerings for automotive electronics and expanding its global footprint.
    • Q1 2025: H.B. Fuller announces executive appointment to lead automotive coatings division H.B. Fuller appointed a new division head for its automotive coatings business, aiming to accelerate innovation and growth in the conformal coatings sector.
    • Q2 2025: Shin-Etsu Chemical secures major contract for conformal coatings in autonomous vehicle electronics Shin-Etsu Chemical won a significant contract to supply conformal coatings for the electronic control units of a leading autonomous vehicle manufacturer, supporting the rollout of new models.
    • Q2 2025: Dow announces partnership with European automotive supplier for advanced conformal coating development Dow entered a partnership with a European automotive supplier to co-develop next-generation conformal coatings for high-density electronic assemblies in electric and autonomous vehicles.
    • Q3 2025: Henkel launches nanotechnology-based conformal coating for automotive electronics Henkel unveiled a new nanotechnology-based conformal coating designed to provide superior protection for compact, high-density printed circuit boards in advanced automotive systems.

    Future Outlook

    Automotive Conformal Market Future Outlook

    The Automotive Conformal Market is projected to grow at an 8.52% CAGR from 2024 to 2035, driven by technological advancements, increasing vehicle electrification, and rising consumer demand for customization.

    New opportunities lie in:

    • Development of advanced conformal coatings for electric vehicle components.
    • Integration of IoT solutions for real-time monitoring of conformal applications.
    • Expansion into emerging markets with tailored automotive solutions.

    By 2035, the Automotive Conformal Market is expected to achieve substantial growth and innovation.

    Market Segmentation

    Automotive Conformal Market End Use Outlook

    • Passenger Cars
    • Commercial Vehicles
    • Electric Vehicles

    Automotive Conformal Market Application Outlook

    • Electronic Control Units
    • Sensors
    • Power Electronics
    • Displays

    Automotive Conformal Market Material Type Outlook

    • Silicone
    • Polyurethane
    • Epoxy
    • Acrylic

    Automotive Conformal Market Method of Application Outlook

    • Spraying
    • Screen Printing
    • Dipping
    • Brushing

    Report Scope

    MARKET SIZE 20242.939(USD Billion)
    MARKET SIZE 20253.19(USD Billion)
    MARKET SIZE 20357.226(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)8.52% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesIntegration of advanced materials for enhanced durability and performance in Automotive Conformal Market applications.
    Key Market DynamicsRising demand for advanced coatings in electric vehicles drives innovation and competition in the Automotive Conformal Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation of the Automotive Conformal Market by 2035?

    The Automotive Conformal Market is projected to reach a valuation of 7.226 USD Billion by 2035.

    What was the market valuation of the Automotive Conformal Market in 2024?

    In 2024, the Automotive Conformal Market was valued at 2.939 USD Billion.

    What is the expected CAGR for the Automotive Conformal Market during the forecast period 2025 - 2035?

    The expected CAGR for the Automotive Conformal Market during the forecast period 2025 - 2035 is 8.52%.

    Which application segments are driving growth in the Automotive Conformal Market?

    The application segments driving growth include Electronic Control Units, Sensors, Power Electronics, and Displays, with valuations projected to reach 1.978 USD Billion for Electronic Control Units by 2035.

    What materials are primarily used in the Automotive Conformal Market?

    The primary materials used include Silicone, Polyurethane, Epoxy, and Acrylic, with Silicone expected to reach 1.978 USD Billion by 2035.

    What methods of application are utilized in the Automotive Conformal Market?

    Methods of application include Spraying, Screen Printing, Dipping, and Brushing, with Spraying projected to achieve a valuation of 1.978 USD Billion by 2035.

    Which end-use segments are significant in the Automotive Conformal Market?

    Significant end-use segments include Passenger Cars, Commercial Vehicles, and Electric Vehicles, with Passenger Cars expected to reach 2.935 USD Billion by 2035.

    Who are the key players in the Automotive Conformal Market?

    Key players in the Automotive Conformal Market include BASF SE, Henkel AG & Co. KGaA, 3M Company, and Dow Inc.

    How does the Automotive Conformal Market's growth compare across different segments?

    The growth across segments appears varied, with Electronic Control Units and Passenger Cars showing particularly strong projected valuations by 2035.

    What trends are influencing the Automotive Conformal Market in 2025?

    Trends influencing the market in 2025 include advancements in material technology and increasing demand for electric vehicles, which may drive further growth.

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