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Automated Sortation System Market Research Report Information By Type (Linear Sortation and Loop Sortation), By Application (Post & Parcel Sector, Retail & E-Commerce, Food & Beverage, Pharmaceuticals & Medical Supply, Large Airports, and Others) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Industry Forecast Till 2032


ID: MRFR/SEM/2949-CR | 100 Pages | Author: Shubham Munde| September 2017

Automated Sortation System Market Summary

As per Market Research Future Analysis, the Global Automated Sortation System Market was valued at USD 4.48 Billion in 2023 and is projected to reach USD 6.24 Billion by 2032, growing at a CAGR of 3.69% from 2024 to 2032. Key drivers include the adoption of IoT technology, advancements in product offerings, and increased R&D activities. The market is significantly influenced by the rising demand for e-commerce, which necessitates efficient parcel sortation systems. Major players are focusing on innovative solutions and strategic partnerships to enhance their market presence.

Key Market Trends & Highlights

The integration of emerging technologies is pivotal in driving market growth.

  • Market size in 2023: USD 4.48 Billion.
  • Projected market size by 2032: USD 6.24 Billion.
  • CAGR from 2024 to 2032: 3.69%.
  • Retail & e-commerce segment accounted for 35% of market revenue in 2022.

Market Size & Forecast

2023 Market Size: USD 4.48 Billion
2024 Market Size: USD 4.66 Billion
2032 Market Size: USD 6.24 Billion
CAGR (2024-2032): 3.69%
Largest Regional Market Share in 2024: North America.

Major Players

Key players include Interroll, Vanderlande Industries, Daifuku Co. Ltd, Siemens AG, and KION Group.

Automated Sortation System Market

Source: Primary Research, MRFR Database, Secondary Research and Analyst Review

Automated Sortation System Market Trends

    • Integration of emerging technologies like Al is driving the market growth

Market CAGR for automated sortation systems is being driven by the rising adoption of Internet of Things (IoT) systems in warehouse management and logistics, which is another trend expected to revolutionize manufacturing operations. IoT devices, along with radio-frequency identification (RFID) and sensors, offer several benefits: reduced labor costs, increased shipment accuracy and operation speed, improved tracking, and enhanced visibility for retailers, among others. Furthermore, Incorporating Al algorithms into parcel sortation systems can enable intelligent decision-making skills. The modular architecture of Industry, 4.0 and loT systems enables simple scaling, allowing greater package volumes and seamlessly expanding operations.

The major firms operating in the industry are highly inclined towards adopting different growth strategies, such as capacity expansion, partnerships, geographical expansion, mergers and acquisitions, new product establishment, and product innovation, to remain competitive in the marketplace. This is anticipated to positively impact significant market growth. Hence, the development and manufacturing of innovative solutions in the automated sortation system market is augmenting the growth over the forecast period. For instance, in June 2021, Interroll launched its MX 018V Vertical Crossbelt Sorter, which is set to help parcel and courier service providers, logistics service providers, and e-commerce providers in gaining the ability to handle an extensive variety of goods in an energy-efficient and space-saving manner.

The demand for e-commerce is increasing worldwide. This is driving the growth of the parcel sortation systems market as there is an increasing need to sort and deliver a greater number of parcels. This growth can be due to multiple factors, including the increasing convenience and accessibility of online shopping, improved logistics and shipping networks, and a shift in consumer preferences toward digital platforms. According to the US Department of Commerce, e-commerce sales as a share of the entire retail sales in the US have increased from USD 503.3 billion in 2019 to USD 856.8 billion in 2022, contributing 9% and 11.2%, respectively.

Moreover, adopting Internet of Things (IoT) technology covers market growth over the forecast period. The prominent players in the market are focusing on utilizing technology to enhance their product offerings and meet the various requirements of different end-users. Sortation plays a huge role in pharmaceutical firms. These companies face wastage problems because their products sorted outside their storage temperature field for a long time are generated unusable. To overcome this challenge, key market players utilize IoT connectivity and deliver sortation at high speed and adequate visibility related to the product's location, driving the automated sortation system market revenue.

Automated Sortation System Market Segment Insights:

Automated Sortation System Type Insights

The Automated Sortation System Market segmentation, based on type, includes linear sortation and loop sortation. The linear sortation category generated the most income (70.4%). In developing economies, category growth is driven by potential benefits such as reliability, long operational life, and enhanced performance comparatively. However, loop sortation is the fastest-growing category owing to the growing optimization of the space, and better visibility is considered the benefit of deploying the loop sortation systems.

Figure 1: Automated Sortation System Market, by Distribution Channel, 2022 & 2032 (USD Billion)

Automated Sortation System Market, by Distribution Channel, 2022 & 2032

Source: Primary Research, MRFR Database, Secondary Research and Analyst Review

Automated Sortation System Distribution Channel Insights

The Automated Sortation System Market segmentation, based on distribution channel, includes retail & e-commerce, post & parcel sector, food & beverage, pharmaceuticals & medical supply, large airports, and others. The retail & e-commerce segment dominated the market, accounting for 35% of market revenue (1.57 Billion). This is due to the growing number of internet utilizers coupled with the ease of online shopping has led to an expansion in the number of products ordered online. However, food & beverage is the fastest-growing category due to the growing adoption of warehouse automation technology in the sector. Major firms in this sector, including PepsiCo, and Nestle S.A., are concentrating on automating their warehouse processes to satisfy the ever-growing demand.

Automated Sortation System Regional Insights

By region, the study delivers market insights into North America, Europe, Asia-Pacific and the Rest of the World. The North American automated sortation system market will dominate this market, owing to the growing adoption of Internet of Things (IoT) technology. The prominent players in the region are focusing on using the technology to improve their product offerings and meet the various requirements of different end-users will boost the market growth in this region. Further, the US automated sortation system market held the largest market share, and the Canadian automated sortation system market was the fastest-growing market in the North American region.

Further, the prominent countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

Figure 2: Automated Sortation System Market SHARE BY REGION 2022 (USD Billion)

Automated Sortation System Market SHARE BY REGION 2022

Source: Secondary Research, MRFR Database, Primary Research, and Analyst Review

Europe automated sortation system market accounts for the second-largest market share owing to the presence of prominent market players such as KNAPP AG, Siemens AG, and Beumer Group Gmbh in this region. Further, the German automated sortation system market held the largest market share, and the UK automated sortation system market was the fastest-growing market in the European region.

The Asia-Pacific automated sortation system market is expected to grow at the fastest CAGR from 2023 to 2032. This is due to the increasing adoption of online shopping among developing countries. Moreover, China’s automated sortation system market held the largest market share, and the Indian automated sortation system market was the fastest-growing market in the Asia-Pacific region.

Automated Sortation System Key Market Players & Competitive Insights

Leading market players are investing heavily in research and development to expand their product lines, which will help the automated sortation system market grow even more. Market participants are also undertaking numerous strategic activities to expand their global footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the automated sortation system industry must offer cost-effective items.

Manufacturing locally to minimize operational costs is one of the key business tactics manufacturers use in the global automated sortation system industry to benefit clients and increase the market sector. Major players in the automated sortation system market, including General Mills Inc., Amway, Conagra Brands Inc., Cargill Incorporated, Abbott Laboratories, Kraft Foods Group Inc., and others, are attempting to expand market demand by investing in research and development operations.

Interroll Holding AG is a provider of material handling solutions. The company provides conveyor rollers, motors, and drives for conveyor systems, conveyors and sorters, drives and controls, pallet handling and flow storage systems for system integrators and OEMs. Interroll also includes a modular pallet platform, stacker crane, transfer car, pallet flow and smart pallet mover. It serves postal services, e-commerce, food and beverage, fashion, airports, automotive and other manufacturing industries. In August 2019, Interroll Group acquired components of the business movements and investments of its IBH ehf, the firm's sales agent in Iceland and the Faroe Islands. The acquisition was accomplished to strengthen the former firm's sales and service delivery in the food and beverage sector.

Vanderlande Industries BV is a provider of automatic material handling systems and services. It delivers baggage handling solutions, parcel and postal sorting solutions, logistics systems, spares management, warehouse automation, customer services and process monitoring. Vanderlande focuses on the parcel, postal sorting and material handling solutions, hold baggage screening, and individual carrier systems at airports. The company serves warehouse and distribution centers, airports, food and beverages, and the post and parcel industry. In March 2022, Vanderlande announced a new automated piece-picking robot as an expansion to its smart item robotics portfolio of technologies, which works with Vanderlande's strategy of accelerating robotics for warehousing.

Key Companies in the Automated Sortation System market include

    • Daifuku Co. Ltd (Japan)

    • Vanderlande Industries B.V (Netherland)

    • OKURA YUSOKI (Japan)

    • Murata Machinery (Japan)

    • Interroll (Switzerland)

    • KION Group (Germany),

    • TGW Group (Austria)

    • Siemens AG (Munich)

    • Mitsubishi Electric Corporation (Japan)

    • BEUMER (Germany)

    • Fives in Intralogistics (U.S.)

    • SSI Schaefer (Germany)

    • Equinox (Netherlands)

Automated Sortation System Market Developments

  • Q2 2024: Honeywell Launches Next-Generation Automated Sortation System for E-Commerce Fulfillment Centers Honeywell announced the launch of its new high-speed automated sortation system designed to improve throughput and accuracy in e-commerce fulfillment centers. The system features advanced machine vision and AI-driven controls to optimize parcel handling.
  • Q2 2024: Siemens Logistics and DHL Supply Chain Sign Partnership to Deploy Automated Sortation Technology in North America Siemens Logistics entered a strategic partnership with DHL Supply Chain to implement advanced automated sortation systems across multiple DHL facilities in North America, aiming to enhance parcel processing efficiency.
  • Q3 2024: Daifuku to Open New Automated Sortation System Manufacturing Facility in Texas Daifuku announced plans to open a new manufacturing facility in Texas dedicated to producing automated sortation systems, expanding its North American production capacity to meet growing demand from logistics and e-commerce clients.
  • Q3 2024: Vanderlande Wins Major Contract to Supply Automated Sortation Systems for FedEx Regional Hubs Vanderlande secured a contract to deliver and install automated sortation systems at several FedEx regional hubs in the United States, supporting FedEx’s network modernization and capacity expansion.
  • Q4 2024: Interroll Launches New Modular Sortation Platform for Parcel and E-Commerce Markets Interroll introduced a new modular sortation platform designed for rapid deployment in parcel and e-commerce distribution centers, featuring plug-and-play components and scalable architecture.
  • Q4 2024: BEUMER Group Appoints New CEO to Drive Growth in Automated Sortation Solutions BEUMER Group announced the appointment of a new CEO, emphasizing the company’s commitment to expanding its automated sortation solutions portfolio and accelerating global growth.
  • Q1 2025: Dematic Acquires Robotics Startup to Enhance Automated Sortation Capabilities Dematic completed the acquisition of a robotics startup specializing in AI-powered item recognition, aiming to integrate advanced robotics into its automated sortation systems for improved accuracy and flexibility.
  • Q1 2025: SSI SCHAEFER Secures Multi-Site Automated Sortation System Contract with European Retailer SSI SCHAEFER won a contract to supply automated sortation systems to a leading European retailer, covering multiple distribution centers and supporting the retailer’s omnichannel logistics strategy.
  • Q2 2025: Honeywell Announces $100 Million Investment in Automated Sortation R&D Center Honeywell revealed a $100 million investment to establish a new research and development center focused on next-generation automated sortation technologies, targeting innovations in AI, robotics, and system integration.
  • Q2 2025: Blue Yonder and Bastian Solutions Form Strategic Partnership for AI-Driven Sortation Systems Blue Yonder and Bastian Solutions announced a strategic partnership to co-develop AI-driven automated sortation systems, aiming to deliver enhanced operational intelligence and efficiency for logistics providers.
  • Q3 2025: Vanderlande Expands Automated Sortation System Production with New Facility in Poland Vanderlande opened a new production facility in Poland to manufacture automated sortation systems, supporting its expansion in the European logistics and e-commerce markets.
  • Q3 2025: Daifuku Wins Contract to Supply Automated Sortation Systems for Amazon Fulfillment Centers in Asia Daifuku secured a contract to provide automated sortation systems for several Amazon fulfillment centers across Asia, supporting Amazon’s regional logistics infrastructure expansion.

Automated Sortation System Market Segmentation:

Automated Sortation System Type Outlook

    • Linear Sortation

    • Loop Sortation

Automated Sortation System Application Outlook

    • Retail & E-Commerce

    • Post & Parcel Sector

    • Food & Beverage

    • Pharmaceuticals & Medical Supply

    • Large Airports

    • Others

Automated Sortation System Regional Outlook

    • North America

      • US

      • Canada

    • Europe

      • Germany

      • France

      • UK

      • Italy

      • Spain

      • Rest of Europe

    • Asia-Pacific

      • China

      • Japan

      • India

      • Australia

      • South Korea

      • Australia

      • Rest of Asia-Pacific

    • Rest of the World

      • Middle East

      • Africa

      • Latin America

Attribute/Metric Details
Market Size 2023 USD 4.48 Billion
Market Size 2024 USD 4.66 Billion
Market Size 2032 USD 6.24 Billion
Compound Annual Growth Rate (CAGR) 3.69% (2024-2032)
Base Year 2023
Market Forecast Period 2024-2032
Historical Data 2018- 2022
Market Forecast Units Value (USD Billion)
Report Coverage Market Competitive Landscape, Growth Factors, Revenue Forecast, and Trends
Segments Covered Type, Application, and Region
Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
Countries Covered The US, Canada, German, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
Key Companies Profiled Daifuku Co. Ltd (Japan), Vanderlande Industries B.V (Netherland), OKURA YUSOKI (Japan), Murata Machinery (Japan), Interroll, KION Group (Germany), TGW Group (Austria), Siemens AG (Munich), Mitsubishi Electric Corporation (Japan), BEUMER (Germany), Fives in Intralogistics (U.S.), SSI Schaefer (Germany), Equinox (Netherland), and Shanxi Oriental Material Handling Co Ltd (China)
Key Market Opportunities Increase in the adoption of Internet of Things (IoT) technology by organizations.
Key Market Dynamics Increase in use of the technology to improve their product offering.


Frequently Asked Questions (FAQ):

The Automated Sortation System Market size was valued at USD 4.48 Billion in 2023.

The global market is projected to grow at a CAGR of 3.69% during the forecast period, 2024-2032.

North America had the largest share of the global market

The key players in the market are KION Group (Germany), TGW Group (Austria), Siemens AG (Munich), Mitsubishi Electric Corporation (Japan), Equinox (Netherlands), and Shanxi Oriental Material Handling Co Ltd (China).

The linear sortation category dominated the automated sortation system market in 2022.

Retail & e-commerce had the largest Automated Sortation System Market share.

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