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    Aircraft Bolt Market

    ID: MRFR/A&D/23714-HCR
    128 Pages
    Sejal Akre
    October 2025

    Aircraft Bolt Market Research Report By Bolt Type (Fasteners, Hex Bolts, Dzus), By Material (Steel, Titanium, Aluminum, Composite), By Tensile Strength (100,000 PSI, 120,000 PSI, 150,000 PSI, 200,000 PSI), By Application (Fuselage, Wings, Engine, Landing Gear) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035.

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    Aircraft Bolt Market Summary

    The Global Aircraft Bolt Market is projected to grow from 3.28 USD Million in 2024 to 5.02 USD Million by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    Aircraft Bolt Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 4.22 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 5120 USD Million, indicating substantial growth opportunities.
    • in 2024, the market is valued at 3.28 USD Million, laying a solid foundation for future expansion.
    • Growing adoption of advanced manufacturing technologies due to increased demand for lightweight materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 3.28 (USD Million)
    2035 Market Size 5.02 (USD Million)
    CAGR (2025 - 2035) 3.95%

    Major Players

    Apple Inc (US), Microsoft Corp (US), Amazon.com Inc (US), Alphabet Inc (US), Berkshire Hathaway Inc (US), Tesla Inc (US), Meta Platforms Inc (US), Johnson & Johnson (US), Visa Inc (US), Procter & Gamble Co (US)

    Aircraft Bolt Market Trends

    The aircraft bolt market is projected to experience steady growth due to increasing aircraft production, particularly in commercial and military segments. Rising demand for lightweight and high-strength bolts to enhance aircraft performance and reduce operating costs is also contributing to market expansion.Key market drivers include government initiatives promoting aviation infrastructure, growing air travel, and advancements in aircraft technology. Environmental regulations and safety concerns are creating opportunities for the development of innovative bolts with improved durability and resistance to corrosion.

    The trend towards lightweight materials and composite structures is expected to drive demand for bolts designed specifically for these applications.Recent trends in the aircraft bolt market include the adoption of automation and advanced manufacturing techniques to improve production efficiency and quality. The use of simulation and testing technologies is also gaining traction to ensure reliability and compliance with industry standards. Additionally, the increasing adoption of electric and hybrid aircraft is creating demand for bolts compatible with new power systems and battery technologies.

    The ongoing advancements in aircraft manufacturing technologies are likely to drive the demand for high-performance aircraft bolts, which are essential for ensuring structural integrity and safety in aviation.

    Federal Aviation Administration (FAA)

    Aircraft Bolt Market Drivers

    Increasing Aircraft Production

    The Global Aircraft Bolt Market Industry is experiencing growth driven by the rising demand for new aircraft. As global air travel continues to expand, manufacturers are ramping up production to meet this demand. In 2024, the market is projected to reach 3250 USD Million, reflecting the industry's response to increased orders from airlines and defense sectors. This surge in aircraft production necessitates a corresponding increase in the supply of aircraft bolts, which are critical components in ensuring structural integrity and safety. The trend suggests that as production rates rise, the demand for high-quality aircraft bolts will likely follow suit.

    Emerging Markets and Globalization

    Emerging markets are playing a pivotal role in the growth of the Global Aircraft Bolt Market Industry. Countries in Asia-Pacific and Latin America are witnessing a surge in air travel, prompting investments in new aircraft and infrastructure. This globalization of the aviation sector is creating opportunities for manufacturers of aircraft bolts to expand their reach. As these markets develop, the demand for aircraft bolts is expected to rise, driven by both commercial and military aviation needs. The increasing presence of global players in these regions may further stimulate competition and innovation within the market.

    Growth of the Aerospace Aftermarket

    The Global Aircraft Bolt Market Industry is also benefiting from the expansion of the aerospace aftermarket. As aircraft age, the need for maintenance, repair, and overhaul (MRO) services increases, leading to a heightened demand for replacement parts, including aircraft bolts. This trend is particularly relevant as airlines seek to extend the lifespan of their fleets while ensuring safety and performance. The aftermarket segment is expected to grow significantly, contributing to the overall market expansion. With the increasing focus on maintaining operational efficiency, the demand for high-quality aircraft bolts in the aftermarket is likely to remain strong.

    Market Trends and Growth Projections

    The Global Aircraft Bolt Market Industry is poised for substantial growth, with projections indicating a market size of 3250 USD Million in 2024 and an anticipated increase to 5120 USD Million by 2035. This growth trajectory suggests a compound annual growth rate (CAGR) of 4.22% from 2025 to 2035. The market trends reflect a robust demand for aircraft bolts driven by factors such as increased aircraft production, technological advancements, and regulatory compliance. These trends indicate a dynamic and evolving market landscape, where manufacturers must adapt to changing demands and innovate to maintain competitiveness.

    Technological Advancements in Materials

    Innovations in materials science are significantly impacting the Global Aircraft Bolt Market Industry. The introduction of lightweight, high-strength materials such as titanium and advanced composites is enhancing the performance and durability of aircraft bolts. These advancements not only improve fuel efficiency but also contribute to overall aircraft performance. As manufacturers adopt these new materials, the market is expected to grow, with projections indicating a rise to 5120 USD Million by 2035. The shift towards more sophisticated materials may also lead to the development of specialized bolts that cater to specific aircraft requirements, further driving market expansion.

    Regulatory Compliance and Safety Standards

    The Global Aircraft Bolt Market Industry is heavily influenced by stringent regulatory compliance and safety standards imposed by aviation authorities worldwide. These regulations mandate the use of certified materials and components, including aircraft bolts, to ensure the safety and reliability of aircraft. As regulations evolve, manufacturers are compelled to invest in high-quality bolts that meet these standards, thereby driving market growth. The emphasis on safety and reliability in aviation is likely to sustain demand for aircraft bolts, contributing to a projected CAGR of 4.22% from 2025 to 2035. This focus on compliance ensures that the market remains robust and competitive.

    Market Segment Insights

    Aircraft Bolt Market Bolt Type Insights

    Aircraft Bolt Market Bolt Type Insights

    Revenue of the Aircraft Bolt Market was valued at USD 3.04 billion in 2023 and is estimated to reach USD 4.3 billion by 2032. The product segmentation includes Fasteners, Hex Bolts, and Dzus. Fasteners occupied the largest market share in 2023 owing to their extensive utilization in aircraft structures. They deliver the property of high load carrying and shock absorption capabilities, which makes fasteners suitable for diverse applications such as interconnecting fuselage panels, wings, and landing gear components.

    Due to their ability to carry large amounts of load without being affected by other surrounding parts, the selection of fasteners is rapidly increasing with the introduction of modern aircraft designs, which are lightweight and fuel-efficient.Hex Bolts presents itself as another notable segment, with the size of its market estimated to expand at a moderate pace throughout the predetermined duration. Hex Bolts are majorly deployed in aircraft engines and other crucial parts that require the touch of a reliable and high-strength product.

    The increasing utilization of composite products in aircraft manufacturing creates more demand for Hex Bolts, which produce a secured and reliable connection between different composite portions in the engine or elsewhere in the aircraft.Regarding the recent developments, Dzus fasteners have started to gain more acceptance in the Aircraft Bolt Market, which possesses the characteristics of quick release. Dzus fasteners are utilized inside aircraft to produce a rapid means of entrance into the specified parts, where the installation of panels and sections requires a simple and quick interface.

    In conclusion, the Bolt Type category is highly significant within the Aircraft Bolt Market, as it contributes to establishing important capabilities and requirements in the process of aircraft manufacturing and maintenance, with the demand for lightweight, durable, and reliable fasteners expected to rise in the near future

    Aircraft Bolt Market Material Insights

    Aircraft Bolt Market Material Insights

    The Aircraft Bolt Market's segmentation is based on materials comprising steel, titanium, aluminum, and composite. In 2023, steel held the dominant position in the market, accounting for nearly 55% of the revenue share due to its strength, durability, and cost-effectiveness. Titanium, known for its high strength-to-weight ratio and corrosion resistance, is projected to witness significant growth during the forecast period. Aluminum, owing to its lightweight and high strength, is expected to gain traction in the coming years.

    Composite materials, offering a combination of lightweight, strength, and corrosion resistance, are anticipated to contribute to the market growth.The increasing demand for lightweight and fuel-efficient aircraft is driving the adoption of these advanced materials in the manufacturing of aircraft bolts.

    Aircraft Bolt Market Tensile Strength Insights

    Aircraft Bolt Market Tensile Strength Insights

    The tensile strength segment is a crucial aspect of the Aircraft Bolt Market segmentation. Tensile strength refers to the ability of a bolt to withstand tension or pulling force. Aircraft bolts are designed to meet specific tensile strength requirements based on their intended applications. The market for aircraft bolts with a tensile strength of 100,000 PSI is expected to reach USD 1.2 billion by 2024, exhibiting a steady growth rate.

    These bolts are commonly used in aircraft structural components, such as wings and fuselages, where high strength and reliability are essential.Bolts with a tensile strength of 120,000 PSI are projected to account for a significant share of the market, valued at USD 1.5 billion by 2024. They are preferred for applications requiring exceptional strength, such as engine mounts and landing gear components. The demand for aircraft bolts with a tensile strength of 150,000 PSI is anticipated to grow at a moderate pace, reaching USD 1.1 billion by 2024.

    These bolts are utilized in highly stressed areas of aircraft, including flight control systems and landing gear. Bolts with tensile strength of 200,000 PSI represent a niche segment, catering to specialized applications that demand the highest level of strength and durability.This segment is expected to witness steady growth, reaching USD 0.9 billion by 2024.

    Aircraft Bolt Market Application Insights

    Aircraft Bolt Market Application Insights

    The Application segment of the Aircraft Bolt Market holds significant importance, contributing a substantial portion of the overall market revenue. Among the key applications, Fuselage dominates the market, accounting for a sizable share in 2023, and is projected to maintain its leadership throughout the forecast period. Fuselage bolts play a crucial role in securing and reinforcing the aircraft's main body, ensuring its structural integrity during flight.

    Wings, another critical application segment, is expected to witness steady growth, driven by the increasing demand for commercial and military aircraft.Bolts used in wings are designed to withstand high aerodynamic forces and vibrations, ensuring the stability and maneuverability of the aircraft. The Engine segment represents a significant portion of the market, with bolts playing a vital role in securing and maintaining engine components. These bolts must meet stringent requirements for temperature resistance and durability, as the engine operates under extreme conditions. Landing Gear bolts, used to connect the aircraft to its landing gear, constitute a growing segment of the market.

    As the aviation industry focuses on improving aircraft safety and efficiency, the demand for reliable and high-quality landing gear bolts is expected to increase.

    Get more detailed insights about Aircraft Bolt Market Research Report — Global Forecast till 2034

    Regional Insights

    The Aircraft Bolt Market segmentation by region reveals distinct market dynamics across key regions. North America is projected to dominate the market with a significant market share of 38% in 2024, driven by the presence of major aircraft manufacturing hubs and a robust aerospace industry. Europe follows closely with a market share of 30%, supported by a strong aviation sector and a growing demand for aircraft.

    APAC is expected to witness significant growth over the forecast period, with a projected market share of 22% in 2024, owing to the rising demand for aircraft in developing countries such as China and India.South America and MEA are expected to contribute smaller shares to the overall market, with market shares of 7% and 3%, respectively, in 2024. These regional insights provide valuable guidance for market players to tailor their strategies and capitalize on growth opportunities in specific regions.

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    As it is well analyzed, it should be mentioned here that major players in the Aircraft Bolt Market are primarily investing in research and development to mark their products better than their competitors leading the segment. It is important to note that these companies are also focusing on expanding to maximum geographical locations and strengthening their distribution network.

    The Aircraft Bolt Market consists of market development efforts in market growth, market expansion as well as market penetration development of the aircraft bolt market are the outcome of the efforts market penetration, market growth, and market development and is also characterized by functional collaboration amongst key companies and exponential growth of new market entrants. The target industry is likely to witness growth up to high growth, which may lead to futuristic situations like a graphical representation of a saturation stage of the market that, in fact, holds a strong possibility of warmth.

    In the competitive Aerospace Aviation Bolt Market, which is marked by expense incomes, domestic entities might transform and freak accidents too. Future transitory potentials of the targeted industry are not required to materialize into need states or opportunities, provided the market does not turn into need markets.One of the major players in the Aircraft Bolt Market is Precision Castparts Corporation. A prominent player in the aircraft bolt market, Precision Castparts Corp. is a fastener in the aircraft bolt market, as it is particularly useful for the aerospace aviation fastener market.

    The company primarily specializes in complex aerospace castings and forgings and is known for the high quality of the products as well as the customer support provided to their customers. Recision Castparts Corp. has been heavily involved in the acquisition and joint ventures in order to expand the product portfolio to bolt applications and expand its reach to the domestic and international mainstream.

    Key Companies in the Aircraft Bolt Market market include

    Industry Developments

    The aircraft bolt market is projected to reach USD 4.3 billion by 2032, exhibiting a CAGR of 3.95% during the forecast period (2024-2032). Rising demand for aircraft, increasing aircraft maintenance, repair, and overhaul (MRO) activities, and growing adoption of lightweight materials in aircraft manufacturing are major factors driving market growth. The market is witnessing significant investments in research and development of advanced materials and innovative bolt designs to meet the stringent requirements of the aviation industry. Additionally, government initiatives to promote the aviation sector and the increasing number of low-cost carriers are expected to contribute to market growth.

    Future Outlook

    Aircraft Bolt Market Future Outlook

    The global Aircraft Bolt Market is projected to grow at a 3.95% CAGR from 2025 to 2035, driven by advancements in aerospace technology and increasing aircraft production.

    New opportunities lie in:

    • Invest in lightweight materials to enhance fuel efficiency in aircraft bolts.
    • Develop smart bolts with integrated sensors for real-time monitoring.
    • Expand into emerging markets with rising air travel demand and infrastructure development.

    By 2035, the Aircraft Bolt Market is expected to exhibit robust growth, reflecting evolving industry needs and technological advancements.

    Market Segmentation

    Aircraft Bolt Market Bolt Type Outlook

    • Fasteners
    • Hex Bolts
    • Dzus
    • Steel
    • Titanium
    • Aluminum
    • Composite
    • 100,000 PSI
    • 120,000 PSI
    • 150,000 PSI
    • 200,000 PSI
    • Fuselage
    • Wings
    • Engine
    • Landing Gear
    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 3.28(USD Billion)
    Market Size 2025 3.41(USD Billion)
    Market Size 2035 5.02 (USD Billion)
    Compound Annual Growth Rate (CAGR) 3.95% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2021 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Afcodes, Aircraft Hardware International, The Hillman Group, Bulten, Alcoa Fastening Systems, Aerotight, Eaton, Aircraft Bolt Screw, Aero Bolt, Airbus, Kolon Bolt, Boeing, Howmet Aerospace, Aerospace Bolt Mfg, Arconic
    Segments Covered Bolt Type, Material, Tensile Strength, Application, Regional
    Key Market Opportunities Advanced materials adoption Lightweighting initiatives Growing air travel demand Increasing military spending Technological advancements
    Key Market Dynamics Rising demand for aircraft Government regulations and safety concerns Technological advancements Increasing focus on fuel efficiency Growing commercial aviation sector
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the Aircraft Bolt Market?

    The Aircraft Bolt Market is expected to reach a value of 3.41 billion USD by 2025, with a projected CAGR of 4.0% from 2025 to 2034, reaching a total market size of 4.83 billion USD by 2034.

    What are the major factors driving the growth of the Aircraft Bolt Market?

    The growth of the Aircraft Bolt Market is primarily attributed to the increasing demand for aircraft, particularly in the commercial aviation sector. The rising production of new aircraft and the need for regular maintenance and repair of existing fleets are key factors driving market expansion.

    Which region holds the largest market share in the Aircraft Bolt Market?

    North America currently dominates the Aircraft Bolt Market, with a significant share due to the presence of major aircraft manufacturers and a large commercial aviation industry in the region.

    What are the key application segments of the Aircraft Bolt Market?

    The major application segments of the Aircraft Bolt Market include commercial aviation, military aviation, and general aviation. Commercial aviation accounts for the largest share, driven by the high demand for passenger and cargo aircraft.

    Who are the major competitors in the Aircraft Bolt Market?

    Key players in the Aircraft Bolt Market include Stanley Black Decker, Alcoa Fastening Systems, Precision Castparts Corp., and Boeing. These companies offer a wide range of aircraft bolts and fasteners, catering to the needs of various aircraft manufacturers and operators.

    What are the key trends shaping the Aircraft Bolt Market?

    The Aircraft Bolt Market is influenced by several key trends, including the adoption of lightweight materials, the development of new aircraft designs, and the increasing use of automation in aircraft manufacturing processes.

    What are the challenges faced by the Aircraft Bolt Market?

    The Aircraft Bolt Market faces certain challenges, such as fluctuations in raw material prices, intense competition from low-cost manufacturers, and the need to adhere to stringent aviation industry standards.

    What is the impact of COVID-19 on the Aircraft Bolt Market?

    The COVID-19 pandemic had a significant impact on the Aircraft Bolt Market, leading to a decline in aircraft production and maintenance activities. However, as the aviation industry recovers from the pandemic, the market is expected to regain momentum.

    What are the future growth prospects of the Aircraft Bolt Market?

    The future growth prospects of the Aircraft Bolt Market remain positive, driven by the anticipated increase in air travel, the introduction of new aircraft models, and the growing focus on aircraft safety and maintenance.

    What are the key opportunities for growth in the Aircraft Bolt Market?

    Key opportunities for growth in the Aircraft Bolt Market include the development of innovative and lightweight materials, the expansion of the aftermarket for aircraft bolts, and the growing adoption of digital technologies in aircraft maintenance.

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