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Aerostructures Market

ID: MRFR/AD/6297-HCR
133 Pages
Swapnil Palwe
October 2025

Aerostructures Market Size, Share, Industry Trend & Analysis Research Report Information by Component (Fuselage, Flight Control Surfaces, Wings, Nose, Nacelle and Pylon, and Others), Material (Composite, Alloys, and Metals), End-Use (OEM and Aftermarket), Platform (Fixed Wing and Rotary Wing), and Region (North America, Europe, Asia-Pacific, Middle East Africa, and Latin America) - Forecast till 2032

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Aerostructures Market Summary

As per MRFR analysis, the Aerostructures Market Size was estimated at 1900.0 USD Million in 2024. The Aerostructures industry is projected to grow from 2000.0 in 2025 to 4500.0 by 2035, exhibiting a compound annual growth rate (CAGR) of 8.45 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Aerostructures Market is poised for robust growth driven by sustainability and technological advancements.

  • North America remains the largest market for aerostructures, reflecting a strong aerospace sector.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by increasing air travel demand.
  • The commercial aviation segment dominates the market, while military aviation is experiencing rapid growth.
  • Key market drivers include sustainability initiatives and the demand for lightweight structures.

Market Size & Forecast

2024 Market Size 1900.0 (USD Million)
2035 Market Size 4500.0 (USD Million)
CAGR (2025 - 2035) 8.45%

Major Players

Boeing (US), Airbus (FR), Lockheed Martin (US), Northrop Grumman (US), Raytheon Technologies (US), Safran (FR), Leonardo (IT), Thales (FR), Mitsubishi Heavy Industries (JP), Embraer (BR)

Aerostructures Market Trends

Aerostructures

Aerostructures Market Drivers

Growth in Defense Spending

Emerging Markets and Regional Expansion

Emerging markets play a pivotal role in the Global aerostructures Industry, as countries in Asia-Pacific and Latin America experience rapid economic growth and increased air travel. The expansion of regional airlines and the establishment of new airports are fostering demand for aerostructures. For example, the Asia-Pacific region is expected to witness substantial growth, with a projected market value of 113.9 USD Billion by 2035. This regional expansion is likely to attract investments and partnerships, further enhancing the market landscape. As these markets develop, the demand for advanced aerostructures is expected to rise, contributing to the industry's overall growth.

Technological Advancements in Materials

Innovations in materials science significantly influence the Global Aerostructures Industry. The introduction of lightweight composite materials enhances fuel efficiency and performance in aircraft design. For instance, carbon-fiber-reinforced polymers are increasingly utilized in aerostructures, reducing weight while maintaining structural integrity. This shift towards advanced materials is likely to drive market growth, as manufacturers seek to meet stringent environmental regulations and improve aircraft performance. As the industry evolves, the demand for these innovative materials is expected to rise, contributing to the projected CAGR of 8.99% from 2025 to 2035.

Increasing Demand for Commercial Aircraft

The Global Aerostructures Industry experiences a robust demand for commercial aircraft, driven by the rising air travel rates and the expansion of low-cost carriers. In 2024, the market is valued at approximately 44.2 USD Billion, reflecting the industry's response to the growing passenger numbers. Airlines are increasingly investing in new aircraft to enhance operational efficiency and reduce emissions, which propels the need for advanced aerostructures. This trend is expected to continue, as the International Air Transport Association projects that global passenger numbers could reach 8.2 billion by 2037, further stimulating the aerostructures market.

Focus on Sustainability and Environmental Regulations

The Global Aerostructures Industry is increasingly shaped by a focus on sustainability and compliance with environmental regulations. Governments worldwide are implementing stricter emissions standards, prompting manufacturers to develop greener technologies. This shift is evident in the growing investment in sustainable aviation fuels and energy-efficient aircraft designs. The industry's commitment to reducing its carbon footprint aligns with global sustainability goals, potentially enhancing market growth. As companies innovate to meet these regulations, the demand for advanced aerostructures that support eco-friendly initiatives is likely to increase, further driving market expansion.

Market Segment Insights

By Application: Commercial Aviation (Largest) vs. Military Aviation (Fastest-Growing)

The Aerostructures Market is significantly influenced by the demand across various applications, with Commercial Aviation holding the largest share. This segment encompasses aircraft structures majorly utilized in passenger airlines, contributing extensively to the overall market dynamics. Military Aviation follows closely, presenting robust growth opportunities driven by increasing defense budgets and modernization efforts. Space Exploration, Unmanned Aerial Vehicles (UAVs), and Helicopters also contribute but represent smaller portions of the market, reflecting niche yet essential roles in the industry.

Commercial Aviation (Dominant) vs. Military Aviation (Emerging)

Commercial Aviation is recognized as the dominant force in the Aerostructures Market, primarily due to the expansive growth of air travel and rising passenger numbers worldwide. This segment is characterized by high demand for advanced aerostructures that enhance fuel efficiency and reduce operational costs. Conversely, Military Aviation is categorized as an emerging segment, driven by increasing investments in defense technologies. This segment focuses on the development of lightweight and durable structures that can withstand extreme conditions, thus enhancing aircraft performance. As global geopolitical dynamics shift, the military segment is poised for rapid advancement, further showcasing its potential in the broader aerostructures landscape.

By Material Type: Aluminum (Largest) vs. Composite Materials (Fastest-Growing)

In the aerostructures market, aluminum holds the largest share due to its lightweight nature, strength, and affordability. Traditionally used in many aircraft components, aluminum offers excellent machinability and cost-effectiveness, which fuels its dominance in manufacturing structural elements. Meanwhile, composite materials have gained significant traction, securing a rapidly increasing segment share as advancements in manufacturing techniques enhance performance characteristics while reducing weight. As airlines prioritize fuel efficiency and sustainability, the shift towards composite materials becomes more pronounced.

Materials: Aluminum (Dominant) vs. Composite Materials (Emerging)

Aluminum stands as the dominant material in the aerostructures market for its robustness and versatility. Widely used in wings, fuselages, and other critical components, its history in aviation has established a reliable reputation among manufacturers. Conversely, composite materials are emerging as a compelling alternative, driven by enhanced performance attributes such as corrosion resistance and lower weight. Their application in modern aircraft is increasingly favored, especially in commercial aviation where operational efficiency is key. This evolving balance reflects a marketplace increasingly focused on innovation and sustainability.

By Manufacturing Process: Additive Manufacturing (Largest) vs. Subtractive Manufacturing (Fastest-Growing)

The Aerostructures Market is characterized by diverse manufacturing processes, with Additive Manufacturing holding the largest share due to its innovative approach and increasing adoption across various aerospace applications. In contrast, Subtractive Manufacturing is emerging rapidly, harnessing advanced techniques to refine the production of complex aerostructures and increase efficiency. As the industry evolves, these two segments are key players in shaping overall market dynamics.

Additive Manufacturing (Dominant) vs. Subtractive Manufacturing (Emerging)

Additive Manufacturing is a dominant force in the Aerostructures Market, offering significant advantages such as reduced waste, flexibility in design, and rapid prototyping capabilities. This process allows for the creation of complex geometries that traditional methods cannot achieve, thus catering to the evolving needs of aerospace manufacturers. Conversely, Subtractive Manufacturing is recognized as an emerging leader, utilizing techniques like CNC machining and casting to deliver precision components for aerostructure assemblies. Its capability to produce high-quality parts with tight tolerances makes it increasingly relevant as demand for aircraft increases, positioning it as a crucial segment to watch in this competitive landscape.

By End Use: Airframes (Largest) vs. Control Surfaces (Fastest-Growing)

In the Aerostructures Market, the end use segment is shaped significantly by its varied components. Airframes dominate this market, covering the primary structure of aircraft, while wings and fuselages also contribute substantially to overall market share. Empennages and control surfaces play vital roles in aircraft maneuverability and stability but occupy a smaller share of the market compared to airframes and wings. Each of these components brings unique characteristics that cater to diverse aircraft design and operational requirements. As technology advancement drives innovation in aerodynamics and materials science, growth trends within the Aerostructures Market are leaning towards components that enhance efficiency and performance. Control surfaces, in particular, are witnessing rapid development due to increased focus on aerodynamic performance and fuel efficiency. Emerging trends such as the development of lightweight materials and advanced manufacturing techniques are expected to propel these segments further, creating a dynamic shift in market preferences and demands for the coming years.

Airframes (Dominant) vs. Control Surfaces (Emerging)

Airframes stand as the dominant segment in the Aerostructures Market, serving as the foundational structure of aircraft and integrating various components for optimal performance and safety. This segment benefits from a broad range of applications across commercial, military, and private aviation sectors, ensuring a steady demand. In contrast, control surfaces represent an emerging segment, driven by the necessity for enhanced maneuverability and control in contemporary aircraft designs. As advancements in technology introduce more sophisticated control mechanisms, the demand for these components is on the rise, highlighting their growing significance in modern aerostructure developments. The evolution of materials and manufacturing processes is also influencing the dynamics within this segment, making it both an exciting and critical area of focus for future growth.

Get more detailed insights about Aerostructures Market

Regional Insights

North America : Aerospace Innovation Leader

North America continues to lead the aerostructures market, holding a significant share of 950.0M in 2025. The region's growth is driven by robust demand for commercial and military aircraft, supported by substantial investments in R&D and advanced manufacturing technologies. Regulatory frameworks favoring innovation and sustainability further enhance market dynamics, positioning North America as a hub for aerospace advancements. The competitive landscape is characterized by major players such as Boeing, Lockheed Martin, and Raytheon Technologies, which dominate the market. The U.S. remains the largest contributor, with a strong focus on defense contracts and commercial aviation. Canada also plays a vital role, with its growing aerospace sector contributing to the overall market growth. The presence of leading companies ensures a continuous flow of innovation and high-quality production in the region.

Europe : Strategic Aerospace Collaborations

Europe's aerostructures market is projected at 600.0M in 2025, driven by increasing demand for fuel-efficient aircraft and collaborative projects among member states. The European Union's regulatory support for aerospace innovation and sustainability initiatives is a key growth driver. Additionally, the region's focus on reducing carbon emissions aligns with global trends, enhancing market attractiveness. Leading countries like France, Germany, and the UK are pivotal in this landscape, hosting major players such as Airbus and Safran. The competitive environment is marked by strategic partnerships and joint ventures aimed at enhancing technological capabilities. The presence of a skilled workforce and advanced manufacturing facilities further solidifies Europe's position in The Aerostructures.

Asia-Pacific : Emerging Market Potential

The Asia-Pacific aerostructures market is valued at 250.0M in 2025, reflecting a growing demand for commercial aircraft driven by increasing air travel and economic growth in countries like China and India. Government initiatives to boost domestic manufacturing and reduce reliance on imports are also significant growth factors. Regulatory support for aviation safety and environmental standards is enhancing market dynamics in the region. China is the leading country in this market, with substantial investments in aerospace manufacturing capabilities. India is also emerging as a key player, focusing on expanding its aerospace sector. The competitive landscape includes both local manufacturers and international players, creating a dynamic environment for innovation and growth in aerostructures.

Middle East and Africa : Developing Aerospace Sector

The Middle East and Africa aerostructures market is projected at 100.0M in 2025, driven by increasing investments in aviation infrastructure and a growing demand for air travel. The region's strategic location as a global transit hub enhances its attractiveness for aerospace investments. Regulatory bodies are also focusing on improving aviation safety and standards, which is crucial for market growth. Countries like the UAE and South Africa are leading the way in developing their aerospace sectors, with initiatives aimed at enhancing local manufacturing capabilities. The presence of international players is also notable, as they seek to tap into the region's growth potential. Collaborative efforts between governments and private sectors are expected to further boost the aerostructures market in this region.

Aerostructures Market Regional Image

Key Players and Competitive Insights

The Aerostructures Market is currently characterized by a dynamic competitive landscape, driven by technological advancements, increasing demand for fuel-efficient aircraft, and a growing emphasis on sustainability. Major players such as Boeing (US), Airbus (FR), and Lockheed Martin (US) are strategically positioned to leverage their extensive experience and innovation capabilities. Boeing (US) focuses on enhancing its supply chain resilience and digital transformation initiatives, while Airbus (FR) emphasizes partnerships and regional expansion to bolster its market presence. Lockheed Martin (US) is increasingly investing in advanced manufacturing technologies, which collectively shape a competitive environment that is both concentrated and moderately fragmented, with key players exerting substantial influence over market trends.

In terms of business tactics, companies are localizing manufacturing to reduce costs and enhance supply chain efficiency. The market structure appears moderately fragmented, with a mix of large corporations and smaller specialized firms. This fragmentation allows for a diverse range of offerings, yet the collective influence of major players like Raytheon Technologies (US) and Safran (FR) remains significant, as they continue to innovate and optimize their operations.

In November 2025, Boeing (US) announced a strategic partnership with a leading technology firm to develop advanced AI-driven manufacturing processes. This move is likely to enhance operational efficiency and reduce production costs, positioning Boeing to better compete in an increasingly technology-driven market. The integration of AI into manufacturing processes may also lead to improved product quality and faster turnaround times, which are critical in meeting the demands of modern aerospace customers.

In October 2025, Airbus (FR) unveiled its new sustainability initiative aimed at reducing carbon emissions across its supply chain by 30% by 2030. This initiative underscores Airbus's commitment to environmental responsibility and aligns with global trends towards sustainability in aviation. By prioritizing eco-friendly practices, Airbus not only enhances its brand reputation but also positions itself favorably in a market that increasingly values sustainability.

In September 2025, Lockheed Martin (US) expanded its production capabilities by investing in a new facility dedicated to the manufacturing of advanced aerostructures. This facility is expected to utilize cutting-edge technologies, including automation and robotics, to streamline production processes. Such investments are indicative of Lockheed Martin's strategy to maintain a competitive edge through innovation and efficiency, which are essential in a rapidly evolving market.

As of December 2025, current competitive trends in the Aerostructures Market are heavily influenced by digitalization, sustainability, and AI integration. Strategic alliances are becoming increasingly important, as companies seek to pool resources and expertise to navigate complex market challenges. The competitive differentiation is likely to evolve from traditional price-based competition towards a focus on innovation, technological advancements, and supply chain reliability. This shift suggests that companies that prioritize these aspects will be better positioned to thrive in the future.

Key Companies in the Aerostructures Market include

Industry Developments

The Covid outbreak has impacted the aviation and protection area also. In the main quarter of 2002, the Boeing organisation and the Airbus SE just enlisted conveyance of 70 and 196 aeroplanes. However, in the year 2019, during a similar measure of time, both organisations conveyed around 389 planes.

Due to the Coronavirus pandemic, the public authority all over the planet chose to force lockdown and gave social removal rules, and it profoundly impacted numerous business associations, including aviation.

In August 2019, the US airforce granted the Boeing organisation a $999 million agreement for A-10 wing substitution.

Future Outlook

Aerostructures Market Future Outlook

The Aerostructures Market is projected to grow at an 8.45% CAGR from 2024 to 2035, driven by advancements in aerospace technology, increasing demand for fuel-efficient aircraft, and rising air travel.

New opportunities lie in:

  • Development of lightweight composite materials for enhanced fuel efficiency.
  • Integration of advanced automation in manufacturing processes.
  • Expansion into emerging markets with tailored aerostructure solutions.

By 2035, the Aerostructures Market is expected to achieve substantial growth, reflecting evolving industry dynamics.

Market Segmentation

Aerostructures Market End Use Outlook

  • Airframes
  • Wings
  • Fuselages
  • Empennages
  • Control Surfaces

Aerostructures Market Application Outlook

  • Commercial Aviation
  • Military Aviation
  • Space Exploration
  • Unmanned Aerial Vehicles
  • Helicopters

Aerostructures Market Material Type Outlook

  • Aluminum
  • Composite Materials
  • Titanium
  • Steel
  • Magnesium

Aerostructures Market Manufacturing Process Outlook

  • Additive Manufacturing
  • Subtractive Manufacturing
  • Forming
  • Machining
  • Assembly

Report Scope

MARKET SIZE 20241900.0(USD Million)
MARKET SIZE 20252000.0(USD Million)
MARKET SIZE 20354500.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.45% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledBoeing (US), Airbus (FR), Lockheed Martin (US), Northrop Grumman (US), Raytheon Technologies (US), Safran (FR), Leonardo (IT), Thales (FR), Mitsubishi Heavy Industries (JP), Embraer (BR)
Segments CoveredApplication, Material Type, Manufacturing Process, End Use
Key Market OpportunitiesIntegration of advanced materials and automation technologies enhances efficiency in the Aerostructures Market.
Key Market DynamicsTechnological advancements and regulatory changes drive innovation and competition in the Aerostructures Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Swapnil Palwe
Team Lead - Research

With a technical background as Bachelor's in Mechanical Engineering, with MBA in Operations Management , Swapnil has 6+ years of experience in market research, consulting and analytics with the tasks of data mining, analysis, and project execution. He is the POC for our clients, for their consulting projects running under the Automotive/A&D domain. Swapnil has worked on major projects in verticals such as Aerospace & Defense, Automotive and many other domain projects. He has worked on projects for fortune 500 companies' syndicate and consulting projects along with several government projects.

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FAQs

What is the CAGR for Global market?

Aerostructures Market growing at a CAGR of 9% by 2024-2032

What is the valuation of the aerostructures market?

By 2032, the Aerostructures market can generate USD 74.0 Billion

Who are key players of the aerostructures market?

Cyient Ltd (India), GKN Aerospace (UK), and Elbit Systems Ltd (Israel) are some reputed names in the aerostructures market.

What is the Global market driver?

The availability of top notch OEMs can promote aerostructures market.

What is the Global market restrain?

Price fluctuations can hinder the aerostructures market growth.

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