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    Aerospace Forging Market

    ID: MRFR/CnM/31291-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    Aerospace Forging Market Research Report By Application (Commercial Aerospace, Military Aerospace, Space Exploration), By Material Type (Aluminum Alloys, Titanium Alloys, Steel Alloys), By Process Type (Open Die Forging, Closed Die Forging, Precision Forging), By End Use (Airframe Components, Engine Components, Landing Gear) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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    Aerospace Forging Market Summary

    The Global Aerospace Forging Market is projected to grow from 19.84 USD Billion in 2024 to 29.44 USD Billion by 2035.

    Key Market Trends & Highlights

    Aerospace Forging Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 3.66 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 29.4 USD Billion, indicating robust growth in the sector.
    • in 2024, the market is valued at 19.84 USD Billion, reflecting a solid foundation for future expansion.
    • Growing adoption of advanced manufacturing techniques due to increased demand for lightweight materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 19.84 (USD Billion)
    2035 Market Size 29.44 (USD Billion)
    CAGR (2025-2035) 3.65%

    Major Players

    Airbus, L3Harris Technologies, Kaiser Aluminum, Precision Castparts Corp, Spirit AeroSystems, Sikorsky Aircraft, Northrop Grumman, Forged Solutions Group, GKN Aerospace, Alcoa Corporation, Hayward Baker, Boeing, TimkenSteel Corporation, Major Tool and Machine, Aleris Corporation

    Aerospace Forging Market Trends

    The aerospace forging market is primarily driven by the increasing demand for lightweight and high-strength components crucial for modern aircraft design and efficiency. As aircraft manufacturers strive for improved fuel efficiency and reduced emissions, the need for advanced materials has spurred growth in this sector. Additionally, the rise in air travel and the subsequent need for fleet expansion and upgrades are contributing factors to this market's evolution. Continuous investments in research and development are fostering innovation, leading to the introduction of more efficient forging techniques and materials.

    Opportunities in the aerospace forging market are abundant, especially in emerging economies where industrialization and urbanization fuel-air travel demand.The adoption of advanced technologies like 3D printing and automation in manufacturing processes opens new avenues for cost-effective and sustainable production methods. There are also substantial opportunities in the production of specialty alloys and composite materials designed to meet the specific requirements of aerospace applications. The ongoing development of unmanned aerial vehicles further expands the potential for forging manufacturers to cater to new segments. Recent trends indicate a shift towards more sustainable practices within the aerospace forgings sector.

    The Global Aerospace Forging Market is poised for growth as advancements in material science and manufacturing techniques enhance the performance and efficiency of aerospace components.

    U.S. Department of Commerce

    Aerospace Forging Market Drivers

    Market Growth Projections

    The Global Aerospace Forging Market Industry is projected to experience substantial growth over the coming years. With a market size anticipated to reach 19.8 USD Billion in 2024 and further expand to 29.4 USD Billion by 2035, the industry is on a trajectory of steady development. This growth is underpinned by various factors, including technological advancements, increasing military expenditure, and the expansion of commercial aviation. The compound annual growth rate is estimated at 3.66% from 2025 to 2035, indicating a robust outlook for the market as it adapts to evolving industry demands and embraces innovative forging solutions.

    Increasing Military Expenditure

    The Global Aerospace Forging Market Industry is significantly influenced by rising military expenditure across various nations. Governments are investing heavily in modernizing their defense capabilities, which includes the procurement of advanced aircraft and aerospace components. This trend is particularly evident in regions such as North America and Asia-Pacific, where defense budgets are expanding. The demand for high-performance forged components in military aircraft, such as landing gear and engine parts, is expected to surge as a result. This increase in military spending is likely to bolster the market, contributing to a compound annual growth rate of 3.66% from 2025 to 2035.

    Expansion of Commercial Aviation

    The expansion of commercial aviation is a key driver for the Global Aerospace Forging Market Industry. With the increasing number of air travelers and the subsequent rise in demand for new aircraft, manufacturers are under pressure to produce high-quality forged components that meet stringent safety and performance standards. This trend is particularly pronounced in emerging markets, where the growth of low-cost carriers is fueling demand for new aircraft. As airlines invest in fleet expansion and modernization, the market is poised for growth, with the potential for increased production of forged components that enhance aircraft performance and reliability.

    Growing Demand for Lightweight Materials

    The Global Aerospace Forging Market Industry experiences a notable increase in demand for lightweight materials, driven by the aerospace sector's focus on fuel efficiency and performance enhancement. Manufacturers are increasingly utilizing advanced alloys and composites that reduce weight while maintaining structural integrity. This trend is exemplified by the adoption of titanium and aluminum alloys in aircraft components, which contribute to lower operational costs and improved fuel efficiency. As the industry evolves, the market is projected to reach 19.8 USD Billion in 2024, reflecting the growing emphasis on innovative materials that support sustainability and performance in aerospace applications.

    Technological Advancements in Forging Processes

    Technological advancements play a pivotal role in shaping the Global Aerospace Forging Market Industry. Innovations such as precision forging, closed-die forging, and additive manufacturing are enhancing the efficiency and accuracy of production processes. These advancements enable manufacturers to produce complex geometries and reduce material waste, thereby optimizing resource utilization. For instance, the integration of computer numerical control (CNC) technology allows for higher precision in forging operations. As these technologies continue to evolve, they are expected to drive market growth, with projections indicating a market size of 29.4 USD Billion by 2035, underscoring the importance of innovation in maintaining competitive advantage.

    Focus on Sustainability and Environmental Regulations

    The Global Aerospace Forging Market Industry is increasingly shaped by a focus on sustainability and adherence to environmental regulations. Manufacturers are compelled to adopt eco-friendly practices and materials in response to regulatory pressures and consumer demand for greener solutions. This includes the development of processes that minimize waste and reduce carbon emissions during production. Additionally, the aerospace sector is exploring the use of recycled materials in forging operations. As sustainability becomes a central theme in aerospace manufacturing, the market is likely to benefit from innovations that align with environmental goals, fostering long-term growth.

    Market Segment Insights

    Aerospace Forging Market Application Insights

    The Aerospace Forging Market revenue is projected to reach 18.47 USD Billion in 2023, with significant growth expected in the coming years. This market is broadly segmented into Commercial Aerospace, Military Aerospace, and Space Exploration, each playing a crucial role in the overall market dynamics. The Commercial Aerospace segment holds the maximum share, valued at 10.5 USD Billion in 2023, reflecting the increasing demand for air travel and advanced aircraft technologies.

    The uptake of new aircraft platforms and the requirement for lightweight, durable components contribute to the importance of this category.Meanwhile, Military Aerospace, valued at 4.5 USD Billion in 2023, represents a significant portion of the market, driven by rising defense budgets and the need for improved military aircraft capabilities. This sector's growth is influenced by the demand for advanced mission-ready aircraft and military vehicles, underscoring its critical role in national security.

    Lastly, the Space Exploration segment, with a valuation of 3.47 USD Billion in 2023, focuses on forging materials vital for aerospace applications in the demanding environment of space.The advancements in space missions and increasing investments in research and development signal strong potential for growth in this area. In conclusion, the Aerospace Forging Market data illustrates a well-rounded development across these segments, with Commercial Aerospace dominating due to its expansive market share and essential contribution to the growth of the aerospace industry, influenced by various trends and increasing service demands.

    The combination of expanding air travel, significant military investments, and groundbreaking space exploration initiatives collectively shapes the market growth trajectory, presenting substantial opportunities moving forward.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Aerospace Forging Market Material Type Insights

    The Aerospace Forging Market, valued at 18.47 USD Billion in 2023, showcases a diverse Material Type segmentation essential for meeting the industry's demanding specifications. Among these, Aluminum Alloys hold a major role owing to their lightweight properties, which significantly enhance fuel efficiency in aircraft. This is crucial as the aviation sector continually seeks to reduce operational costs and carbon emissions. Meanwhile, Titanium Alloys dominate in applications requiring high strength-to-weight ratios and excellent corrosion resistance, making them vital for components like engine parts and airframes.

    Steel Alloys, while traditionally heavier, are also significant due to their durability and often lower production costs, which allows manufacturers to utilize them in various structural applications. Overall, the interplay between these materials reflects the industry's efforts to balance weight, strength, and cost, driving advancements in aerospace design and manufacturing. The continuous evolution in the Aerospace Forging Market data indicates growing opportunities as manufacturers innovate to overcome challenges related to material shortcomings, thus ensuring steady market growth.

    Aerospace Forging Market Process Type Insights

    The Aerospace Forging Market is projected to hold a valuation of 18.47 billion USD in 2023, showcasing strong market dynamics across various process types. Open Die Forging, Closed Die Forging, and Precision Forging represent the primary methodologies influencing this sector. Open Die Forging, known for its capability to handle large components, is essential for producing aircraft parts that require enhanced structural integrity.

    Conversely, Closed Die Forging is paramount for achieving complex shapes and tight tolerances, making it significant in producing high-performance aerospace components.Precision Forging, on the other hand, is increasingly important for its ability to create intricate designs while minimizing material waste, contributing to cost efficiency in the aerospace industry. Collectively, these methods address the rising demand for lightweight, durable materials within aerospace applications, driven by technological advancements and regulatory requirements focused on safety and efficiency.

    The Aerospace Forging Market data indicates substantial growth opportunities in the coming years, reflecting evolving industry standards and the growing emphasis on innovative manufacturing solutions.Overall, the diverse process types within this market are vital for meeting the specific demands of aerospace manufacturers and supporting the trend toward more efficient production techniques.

    Aerospace Forging Market End Use Insights

    The Aerospace Forging Market is poised for significant growth, with a market value of 18.47 billion USD expected in 2023. The End Use segment plays a vital role in this buildup, with key applications including Airframe Components, Engine Components, and Landing Gear. Each of these applications holds considerable importance; for instance, Airframe Components are crucial for the structural integrity and aerodynamics of aircraft, thus driving demand.

    Engine Components are essential as they enhance performance and efficiency, contributing to lower operational costs and improved fuel economy, which is highly valued in the industry.Landing Gear systems dominate the market due to their critical safety role, ensuring reliable aircraft operations during takeoff and landing. The dynamics observed in the Aerospace Forging Market data indicate that the need for lightweight, durable materials in aerospace manufacturing is steadily increasing, fostering innovation across these segments.

    Additionally, the market is influenced by trends such as the push for more fuel-efficient aircraft and sustainable manufacturing practices, providing ample opportunities for growth in the coming years amidst challenges like material procurement and regulatory pressures.Understanding the Aerospace Forging Market segmentation is essential for stakeholders aiming to navigate this evolving industry landscape.

    Get more detailed insights about Aerospace Forging Market

    Regional Insights

    The Aerospace Forging Market has shown a robust valuation of 18.47 USD Billion in 2023, with significant contributions from various regions. North America emerges as the leading player, with a value of 7.5 USD Billion in 2023, dominating the market primarily due to its advanced aerospace industry and significant investments in technology. Europe follows closely, valued at 4.5 USD Billion, and is important for its strong presence in aerospace manufacturing and innovation.

    The APAC region contributes 4.0 USD Billion, reflecting a growing market fueled by rising demand for air travel and manufacturing capabilities.South America, with a value of 1.0 USD Billion, and MEA at 1.5 USD Billion, represent smaller market shares but offer potential for growth as aerospace activities expand in these regions. The Aerospace Forging Market segmentation highlights the diverse opportunities and unique challenges in each region, driving overall market growth. The insights reveal that North America and Europe hold the majority share, while APAC’s increasing engagement signifies its expanding role in the aerospace industry.

    As the market evolves, factors such as technological advancements and regional infrastructure will significantly influence growth dynamics.

      Aerospace Forging Market Regional

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The Aerospace Forging Market is characterized by a dynamic competitive landscape, where various players vie for dominance by leveraging technological advancements, material innovation, and the increasing demand for lightweight and durable aerospace components. Key factors driving competition in this market include the growing emphasis on fuel efficiency, regulatory requirements, and the shift toward advanced manufacturing processes. As air traffic continues to rise, the aerospace forging sector is expected to witness significant growth, prompting companies to strengthen their market positions through strategic collaborations, mergers and acquisitions, and investment in research and development.

    This competitive intensity reflects not only the demand from OEMs for high-performance parts but also the complexities involved in meeting stringent safety and quality standards that govern aerospace manufacturing.Airbus stands as a formidable player in the Aerospace Forging Market, embodying a strategic blend of innovation and engineering excellence. The company harnesses its extensive industry experience and advanced manufacturing techniques to deliver high-quality forged components that meet the demanding specifications of modern aviation.

    Airbus’s commitment to aerospace innovation is underpinned by its investments in new technologies that enhance production efficiency and material performance, enabling the development of lightweight yet robust aircraft parts. Additionally, the company benefits from its established supply chain and collaborative partnerships with various stakeholders, allowing it to swiftly adapt to market changes and maintain a competitive edge.

    With a focus on sustainability and reducing the environmental impact of aviation, Airbus is increasingly incorporating green forging processes into its operations, thereby aligning itself with industry trends and customer expectations.L3Harris Technologies has established a notable presence in the Aerospace Forging Market, focusing on delivering advanced engineering solutions that cater to various segments of the aerospace industry. The company's competitive strength lies in its integrated technology offerings that support both defense and commercial aerospace applications.

    L3Harris leverages its robust R&D capabilities to pioneer innovative forging processes and materials, which contribute to the lighter and more resilient components required in contemporary aerospace designs. By investing in cutting-edge manufacturing technologies, L3Harris ensures that its products not only meet the rigorous performance criteria set by the aviation industry but also comply with stringent regulatory standards. The synergy of its aerospace and defense expertise provides L3Harris with a unique advantage, enabling it to effectively penetrate diverse markets while addressing the evolving needs of its customers in the aerospace sector.

    Key Companies in the Aerospace Forging Market market include

    Industry Developments

    • Q4 2024: AFRC partners with ATI to advance aerospace material development The Advanced Forming Research Centre (AFRC) announced a partnership with ATI to develop next-generation metallic alloys for aerospace applications, utilizing AFRC's FutureForge facility to create lighter, stronger, and more heat-resistant components for improved jet engine efficiency.

    The Aerospace Forging Market has witnessed significant developments recently, with key companies like Boeing and Airbus announcing increased production rates to meet surging demand in post-pandemic air travel. Companies such as Spirit AeroSystems and Sikorsky Aircraft are expanding their operations to enhance manufacturing capabilities. In terms of mergers and acquisitions, notable activity includes the acquisition of Alcoa Corporation’s forging unit by Precision Castparts Corp, signifying strategic moves to consolidate their market position and enhance technological capabilities. Northrop Grumman and L3Harris Technologies have also been exploring partnerships to leverage synergies in defense manufacturing.

    GKN Aerospace and TimkenSteel Corporation are focusing on innovations in advanced materials, which are anticipated to positively influence their market valuation. The market is poised for growth as major players adapt to evolving aerospace requirements and enhance their competitive edge through diversification of product lines and increased operational efficiency. This environment of collaboration and expansion underscores a positive outlook for investors and stakeholders within the Aerospace Forging Market, reflecting confidence in future demands and technological advancements in aviation.

    Future Outlook

    Aerospace Forging Market Future Outlook

    The Aerospace Forging Market is projected to grow at a 3.65% CAGR from 2025 to 2035, driven by technological advancements, increasing aircraft production, and demand for lightweight materials.

    New opportunities lie in:

    • Invest in advanced forging technologies to enhance production efficiency and reduce costs.
    • Develop lightweight, high-strength alloys to meet evolving aerospace standards.
    • Expand into emerging markets with growing aerospace industries to capture new customer bases.

    By 2035, the Aerospace Forging Market is expected to be robust, reflecting sustained growth and innovation.

    Market Segmentation

    Aerospace Forging Market End Use Outlook

    • Airframe Components
    • Engine Components
    • Landing Gear

    Aerospace Forging Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Aerospace Forging Market Application Outlook

    • Commercial Aerospace
    • Military Aerospace
    • Space Exploration

    Aerospace Forging Market Process Type Outlook

    • Open Die Forging
    • Closed Die Forging
    • Precision Forging

    Aerospace Forging Market Material Type Outlook

    • Aluminum Alloys
    • Titanium Alloys
    • Steel Alloys

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 19.84(USD Billion)
    Market Size 2025 20.57(USD Billion)
    Market Size 2035 29.44 (USD Billion)
    Compound Annual Growth Rate (CAGR) 3.65% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Airbus, L3Harris Technologies, Kaiser Aluminum, Precision Castparts Corp, Spirit AeroSystems, Sikorsky Aircraft, Northrop Grumman, Forged Solutions Group, GKN Aerospace, Alcoa Corporation, Hayward Baker, Boeing, TimkenSteel Corporation, Major Tool and Machine, Aleris Corporation
    Segments Covered Application, Material Type, Process Type, End Use, Regional
    Key Market Opportunities Increasing demand for lightweight materials, Growth in commercial aircraft production, Advancements in forging technologies, Rising investment in military aerospace, Expanding aerospace aftermarket services
    Key Market Dynamics increasing demand for lightweight materials, growth in aerospace manufacturing, technological advancements in forging processes, strict regulatory requirements, rising air travel demand
    Countries Covered North America, Europe, APAC, South America, MEA
       

    FAQs

    What is the expected CAGR for the Aerospace Forging Market from 2024 to 2034?

    Aerospace Forging Market is projected to register a CAGR of 3.65% from 2025-2035

    How much is the North American segment of the Aerospace Forging Market valued at in 2024?

    The North American segment of the Aerospace Forging Market is valued at 7.5 USD Billion in 2024.

    What will be the value of the Military Aerospace segment by 2035?

    The Military Aerospace segment is expected to reach a value of 6.5 USD Billion by 2035.

    Which region is expected to have significant growth in the Aerospace Forging Market by 2035?

    North America is expected to see significant growth, reaching 10.4 USD Billion by 2035.

    What are the expected market values for the Commercial Aerospace segment in 2024 and 2035?

    The Commercial Aerospace segment is valued at 10.5 USD Billion in 2024 and is expected to reach 14.5 USD Billion by 2035.

    Who are the key players in the Aerospace Forging Market?

    Key players in the Aerospace Forging Market include Airbus, Boeing, and Northrop Grumman among others.

    What is the projected growth of the Space Exploration segment by 2035?

    The Space Exploration segment is expected to grow to 4.5 USD Billion by 2035.

    What is the market value for the MEA region in the Aerospace Forging Market for 2024?

    Aerospace Forging Market size was valued at USD 19.84 Billion in 2024

    How much is the Aerospace Forging Market valued in South America for 2035?

    The Aerospace Forging Market in South America is projected to be valued at 1.3 USD Billion in 2035.

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