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Aerospace Forging Market

ID: MRFR/CnM/31291-HCR
111 Pages
Chitranshi Jaiswal
October 2025

Aerospace Forging Market Research Report By Application (Commercial Aerospace, Military Aerospace, Space Exploration), By Material Type (Aluminum Alloys, Titanium Alloys, Steel Alloys), By Process Type (Open Die Forging, Closed Die Forging, Precision Forging), By End Use (Airframe Components, Engine Components, Landing Gear) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Aerospace Forging Market Summary

As per MRFR analysis, the Aerospace Forging Market Size was estimated at 19.84 USD Billion in 2024. The Aerospace Forging industry is projected to grow from 20.57 USD Billion in 2025 to 29.44 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.65 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Aerospace Forging Market is poised for growth driven by technological advancements and sustainability initiatives.

  • North America remains the largest market for aerospace forging, driven by robust demand from the commercial aerospace sector.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by increasing investments in military aerospace applications.
  • The commercial aerospace segment dominates the market, while the military aerospace segment is experiencing rapid growth due to rising defense budgets.
  • Key market drivers include the increasing demand for lightweight materials and technological innovations in forging processes.

Market Size & Forecast

2024 Market Size 19.84 (USD Billion)
2035 Market Size 29.44 (USD Billion)
CAGR (2025 - 2035) 3.65%

Major Players

Aerojet Rocketdyne (US), Alcoa Corporation (US), Precision Castparts Corp. (US), Forged Solutions Group (US), GKN Aerospace (GB), Kaiser Aluminum (US), Spirit AeroSystems (US), Rolls-Royce Holdings (GB), Boeing (US)

Aerospace Forging Market Trends

The Aerospace Forging Market is currently experiencing a transformative phase, driven by advancements in technology and increasing demand for lightweight materials. Manufacturers are focusing on enhancing production efficiency and reducing waste, which aligns with global sustainability goals. The integration of automation and digital technologies is reshaping traditional forging processes, allowing for greater precision and reduced lead times. Furthermore, the aerospace sector's shift towards more fuel-efficient aircraft is propelling the need for high-performance forged components, which are essential for improving overall aircraft efficiency. In addition, the Aerospace Forging Market is witnessing a growing emphasis on research and development. Companies are investing in innovative forging techniques and materials to meet the evolving requirements of the aerospace industry. This trend is likely to foster collaboration between manufacturers and research institutions, leading to the development of next-generation forging solutions. As the market continues to evolve, it appears that the focus will remain on enhancing product quality and performance while addressing environmental concerns, thereby ensuring a sustainable future for aerospace manufacturing.

Technological Advancements

The Aerospace Forging Market is increasingly influenced by technological innovations. Automation and digitalization are enhancing production capabilities, leading to improved efficiency and precision in forging processes. These advancements are likely to reduce operational costs and increase output quality.

Sustainability Initiatives

There is a notable trend towards sustainability within the Aerospace Forging Market. Manufacturers are adopting eco-friendly practices and materials to minimize environmental impact. This shift not only aligns with global sustainability goals but also meets the growing consumer demand for greener products.

Collaborative Research and Development

The Aerospace Forging Market is seeing a rise in collaborative efforts between industry players and research institutions. This trend aims to foster innovation in forging techniques and materials, potentially leading to breakthroughs that enhance product performance and efficiency.

Aerospace Forging Market Drivers

Regulatory Compliance and Safety Standards

The Aerospace Forging Market is heavily influenced by stringent regulatory compliance and safety standards imposed by aviation authorities. These regulations necessitate the use of high-quality materials and manufacturing processes to ensure the safety and reliability of aerospace components. As a result, manufacturers are compelled to invest in advanced forging technologies and quality assurance measures to meet these standards. The increasing focus on safety in aviation is likely to drive the demand for forged components that adhere to rigorous testing and certification processes. Consequently, the Aerospace Forging Market is expected to see a steady growth trajectory as companies prioritize compliance and safety in their production practices.

Increasing Demand for Lightweight Materials

The Aerospace Forging Market is experiencing a notable surge in demand for lightweight materials, driven by the aerospace sector's ongoing quest for fuel efficiency and performance enhancement. Manufacturers are increasingly adopting advanced forging techniques to produce components that are not only lighter but also possess superior strength-to-weight ratios. This trend is underscored by the projected growth of the aerospace industry, which is expected to reach a market size of approximately 1 trillion USD by 2030. As airlines and manufacturers prioritize reducing operational costs, the Aerospace Forging Market is likely to benefit from this shift towards lightweight materials, which are essential for modern aircraft design.

Rising Investment in Aerospace Infrastructure

The Aerospace Forging Market is benefiting from rising investments in aerospace infrastructure, including the development of new airports, maintenance facilities, and manufacturing plants. Governments and private entities are increasingly allocating funds to enhance aviation capabilities, which in turn stimulates demand for forged components used in aircraft and related systems. This trend is particularly evident in emerging markets, where infrastructure development is accelerating. As the aerospace sector expands, the need for high-quality forged materials will likely increase, providing a favorable environment for the Aerospace Forging Market to thrive. The anticipated growth in infrastructure investment is expected to bolster the overall market dynamics.

Technological Innovations in Forging Processes

Technological advancements in forging processes are significantly influencing the Aerospace Forging Market. Innovations such as precision forging, closed-die forging, and the integration of automation and robotics are enhancing production efficiency and product quality. These advancements allow manufacturers to produce complex geometries and intricate designs that meet the stringent requirements of the aerospace sector. The market is projected to grow at a compound annual growth rate (CAGR) of around 5% over the next five years, indicating a robust demand for technologically advanced forging solutions. As the industry evolves, the Aerospace Forging Market is poised to leverage these innovations to improve competitiveness and meet the rising demands of aircraft manufacturers.

Growing Focus on Sustainable Manufacturing Practices

The Aerospace Forging Market is witnessing a growing emphasis on sustainable manufacturing practices, driven by environmental concerns and regulatory pressures. Manufacturers are increasingly adopting eco-friendly forging techniques and materials to minimize their carbon footprint and comply with sustainability initiatives. This shift is not only beneficial for the environment but also aligns with the aerospace industry's goals of reducing emissions and enhancing fuel efficiency. As sustainability becomes a key consideration in procurement decisions, the Aerospace Forging Market is likely to experience increased demand for products that meet these eco-friendly standards. The integration of sustainable practices is expected to play a crucial role in shaping the future of the aerospace sector.

Market Segment Insights

By Application: Commercial Aerospace (Largest) vs. Military Aerospace (Fastest-Growing)

In the Aerospace Forging Market, the application segment is primarily divided into Commercial Aerospace, Military Aerospace, and Space Exploration. Commercial Aerospace holds the largest share, driven by the continuous demand for new aircraft and maintenance of existing fleets. This sector benefits from robust travel demand and advancements in aviation technology, which necessitate high-quality forged components. In contrast, Military Aerospace, while smaller in market share, is rapidly growing due to increasing defense budgets and the modernization of military aircraft, which drives demand for precision-engineered forged materials.

Aerospace Applications: Commercial Aerospace (Dominant) vs. Military Aerospace (Emerging)

The Commercial Aerospace segment remains dominant in the Aerospace Forging Market, characterized by a consistent increase in passenger air travel and an emphasis on fuel efficiency, which promotes the need for advanced forged components. Components manufactured for commercial aircraft must meet stringent safety and weight standards, thus emphasizing the importance of high-quality forging processes. On the other hand, the Military Aerospace segment is emerging as a significant growth area, driven by heightened global security concerns and an increase in defense spending. This results in innovative forging technologies to meet the durability and strength requirements for military applications, making it a pivotal area for research and development in aerospace manufacturing.

By Material Type: Aluminum Alloys (Largest) vs. Titanium Alloys (Fastest-Growing)

In the Aerospace Forging Market, Aluminum Alloys dominate the material landscape, capturing the largest market share due to their favorable strength-to-weight ratio and excellent corrosion resistance. This segment appeals to manufacturers and designers focusing on lightweight aircraft structures. Titanium Alloys, while currently holding a smaller share, are rapidly gaining traction due to their superior performance in high-stress applications, making them a popular choice for the next generation of aerospace components.

Aluminum Alloys (Dominant) vs. Titanium Alloys (Emerging)

Aluminum Alloys represent the dominant force in the Aerospace Forging Market, ideal for applications requiring lightweight materials such as aircraft wings and fuselage components. Their cost-effectiveness and recyclability make them a sustainable choice amidst increasing regulatory demands. Meanwhile, Titanium Alloys are emerging as a critical alternative due to their exceptional strength, high fatigue resistance, and ability to withstand extreme temperatures. Their rising adoption is driven by ongoing advancements in forging technology and a push toward innovative designs that require materials capable of higher performance standards. As the aerospace industry evolves, both segments will play vital roles in addressing the balance between weight, strength, and durability.

By Process Type: Closed Die Forging (Largest) vs. Precision Forging (Fastest-Growing)

The aerospace forging market exhibits a diverse range of process types, with closed die forging holding the largest share due to its ability to produce complex shapes with high precision and repeatability. This method is favored in the aerospace industry for components that require intricate designs and stringent tolerance levels. Open die forging also plays a significant role but is more suited for simpler shapes and uses, thus holding a smaller market share compared to closed die. In contrast, the precision forging segment is witnessing rapid growth, driven by the increasing demand for lightweight and high-strength materials in aerospace applications. Innovations in manufacturing processes and heightened focus on quality and performance are enabling precision forging to carve out a notable position in the market, aligning with the industry's trend towards enhanced efficiency and sustainability.

Closed Die Forging (Dominant) vs. Precision Forging (Emerging)

Closed die forging remains the dominant process in the aerospace forging market due to its superior capability to manufacture complex geometries and achieve tight tolerances essential for aircraft components. It offers significant material savings and reduced processing time, which are critical in aerospace applications. In contrast, precision forging is emerging rapidly, catering to the need for lightweight, high-strength components that improve fuel efficiency in modern aircraft designs. Precision forging techniques such as isothermal and warm forging are advancing, enabling the production of parts that require less machining and result in higher mechanical properties. This process is particularly appealing to manufacturers focused on innovation and efficiency, marking a transformative shift in aerospace forging practices.

By End Use: Airframe Components (Largest) vs. Engine Components (Fastest-Growing)

In the Aerospace Forging Market, the distribution of market share among end-use segments reveals a substantial dominance of Airframe Components, which hold the largest share due to the increasing demand for lightweight, durable materials in aircraft construction. This segment benefits from the growing trend towards air travel and the need for more efficient and high-performance aircraft, driving continuous investments in airframe innovations. Conversely, Engine Components have emerged as the fastest-growing segment, propelled by advancements in aerospace technology and the rise of fuel-efficient engines. As manufacturers strive for improved efficiency and performance, the growth in this segment is expected to accelerate significantly.

Airframe Components (Dominant) vs. Engine Components (Emerging)

The Airframe Components segment represents the cornerstone of the Aerospace Forging Market by providing the primary structures of aircraft, encompassing wings, fuselage, and other critical elements. Its dominance is attributed to stringent safety requirements and the demand for innovation in material properties, which ensure strength and reduce weight. Meanwhile, Engine Components are rapidly gaining traction due to an increased focus on performance and reduced emissions. This emerging segment reflects the industry's shift towards more advanced propulsion systems and materials designed to withstand higher stress and temperature conditions, fostering innovation and enhancing overall aircraft performance.

Get more detailed insights about Aerospace Forging Market

Regional Insights

North America : Aerospace Innovation Leader

North America is the largest market for aerospace forging, holding approximately 45% of the global share. The region benefits from strong demand driven by advancements in aerospace technology and increasing defense budgets. Regulatory support from agencies like the FAA promotes innovation and safety standards, further enhancing market growth. The presence of major manufacturers and a robust supply chain also contribute to this dominance. The United States is the leading country in this sector, with key players such as Boeing, Alcoa Corporation, and Aerojet Rocketdyne driving innovation and production. The competitive landscape is characterized by significant investments in R&D and collaborations among industry leaders. The region's focus on sustainable practices and lightweight materials is shaping the future of aerospace forging, ensuring its continued leadership in the global market.

Europe : Emerging Aerospace Hub

Europe is the second-largest market for aerospace forging, accounting for approximately 30% of the global market share. The region is witnessing growth due to increasing demand for fuel-efficient aircraft and stringent environmental regulations. The European Union's initiatives to promote aerospace innovation and sustainability are key drivers, alongside investments in advanced manufacturing technologies that enhance production efficiency. Leading countries in Europe include the United Kingdom, Germany, and France, with major players like Rolls-Royce Holdings and GKN Aerospace. The competitive landscape is marked by a focus on collaborative projects and partnerships among manufacturers and research institutions. The region's commitment to reducing carbon emissions and enhancing aircraft performance is shaping the future of aerospace forging, positioning it as a vital player in the global market.

Asia-Pacific : Rapidly Growing Market

Asia-Pacific is an emerging powerhouse in the aerospace forging market, holding approximately 20% of the global share. The region's growth is fueled by increasing air travel demand, rising defense expenditures, and government initiatives to boost local manufacturing capabilities. Countries like China and India are investing heavily in aerospace infrastructure, which is expected to drive further market expansion in the coming years. China is the leading country in this region, with significant contributions from local manufacturers and collaborations with global players. The competitive landscape is evolving, with a focus on technological advancements and cost-effective production methods. As the region continues to develop its aerospace sector, the presence of key players and investments in R&D will play a crucial role in shaping the future of aerospace forging in Asia-Pacific.

Middle East and Africa : Emerging Aerospace Sector

The Middle East and Africa region is witnessing gradual growth in the aerospace forging market, accounting for approximately 5% of the global share. The growth is driven by increasing investments in defense and aviation sectors, alongside government initiatives to enhance local manufacturing capabilities. Countries like the UAE and South Africa are focusing on developing their aerospace industries, which is expected to create new opportunities in the forging market. The competitive landscape in this region is characterized by a mix of local and international players, with a focus on partnerships and collaborations to enhance capabilities. The presence of key players is growing, and as the region invests in infrastructure and technology, the aerospace forging market is poised for significant growth in the coming years, driven by both commercial and defense sectors.

Aerospace Forging Market Regional Image

Key Players and Competitive Insights

The Aerospace Forging Market is currently characterized by a dynamic competitive landscape, driven by technological advancements, increasing demand for lightweight materials, and a focus on sustainability. Major players such as Alcoa Corporation (US), GKN Aerospace (GB), and Rolls-Royce Holdings (GB) are strategically positioning themselves through innovation and partnerships. Alcoa Corporation (US) emphasizes its commitment to sustainability by investing in low-carbon aluminum production, which aligns with the industry's shift towards environmentally friendly practices. GKN Aerospace (GB) focuses on digital transformation, leveraging advanced manufacturing technologies to enhance efficiency and reduce costs. Meanwhile, Rolls-Royce Holdings (GB) is actively pursuing strategic collaborations to enhance its supply chain resilience and expand its product offerings, thereby shaping a competitive environment that prioritizes innovation and operational excellence.

Key business tactics within the Aerospace Forging Market include localizing manufacturing and optimizing supply chains to mitigate risks and enhance responsiveness. The market structure appears moderately fragmented, with several key players exerting influence over various segments. This fragmentation allows for niche players to thrive, while larger corporations leverage their scale to drive efficiencies and innovation. The collective influence of these key players fosters a competitive atmosphere where agility and adaptability are paramount.

In August 2025, Alcoa Corporation (US) announced a partnership with a leading aerospace manufacturer to develop next-generation aluminum alloys aimed at reducing weight and improving fuel efficiency in aircraft. This strategic move underscores Alcoa's commitment to innovation and positions the company as a leader in sustainable aerospace materials. The collaboration is expected to yield significant advancements in material science, potentially setting new industry standards.

In September 2025, GKN Aerospace (GB) unveiled its new digital manufacturing platform, which integrates AI and machine learning to optimize production processes. This initiative not only enhances operational efficiency but also aligns with the growing trend of digitalization in the aerospace sector. By adopting such cutting-edge technologies, GKN Aerospace (GB) is likely to improve its competitive edge and respond more effectively to market demands.

In July 2025, Rolls-Royce Holdings (GB) entered into a strategic alliance with a prominent technology firm to develop advanced predictive maintenance solutions for aerospace components. This collaboration aims to enhance the reliability and performance of aircraft engines, thereby reducing operational costs for airlines. The strategic importance of this move lies in Rolls-Royce's ability to leverage data analytics and AI, which could redefine maintenance practices in the aerospace industry.

As of October 2025, current competitive trends in the Aerospace Forging Market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are playing a crucial role in shaping the landscape, enabling companies to pool resources and expertise to drive innovation. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition towards a focus on technological advancements, sustainable practices, and supply chain reliability. This shift suggests that companies that prioritize innovation and adaptability will be better positioned to thrive in an increasingly complex market.

Key Companies in the Aerospace Forging Market market include

Industry Developments

  • Q4 2024: AFRC partners with ATI to advance aerospace material development The Advanced Forming Research Centre (AFRC) announced a partnership with ATI to develop next-generation metallic alloys for aerospace applications, utilizing AFRC's FutureForge facility to create lighter, stronger, and more heat-resistant components for improved jet engine efficiency.

The Aerospace Forging Market has witnessed significant developments recently, with key companies like Boeing and Airbus announcing increased production rates to meet surging demand in post-pandemic air travel. Companies such as Spirit AeroSystems and Sikorsky Aircraft are expanding their operations to enhance manufacturing capabilities. In terms of mergers and acquisitions, notable activity includes the acquisition of Alcoa Corporation’s forging unit by Precision Castparts Corp, signifying strategic moves to consolidate their market position and enhance technological capabilities. Northrop Grumman and L3Harris Technologies have also been exploring partnerships to leverage synergies in defense manufacturing.

GKN Aerospace and TimkenSteel Corporation are focusing on innovations in advanced materials, which are anticipated to positively influence their market valuation. The market is poised for growth as major players adapt to evolving aerospace requirements and enhance their competitive edge through diversification of product lines and increased operational efficiency. This environment of collaboration and expansion underscores a positive outlook for investors and stakeholders within the Aerospace Forging Market, reflecting confidence in future demands and technological advancements in aviation.

Future Outlook

Aerospace Forging Market Future Outlook

The Aerospace Forging Market is projected to grow at a 3.65% CAGR from 2024 to 2035, driven by advancements in aerospace technology and increasing demand for lightweight materials.

New opportunities lie in:

  • Investment in advanced forging technologies to enhance production efficiency.
  • Development of sustainable forging processes to meet environmental regulations.
  • Expansion into emerging markets to capture new customer segments.

By 2035, the Aerospace Forging Market is expected to achieve robust growth, reflecting evolving industry demands.

Market Segmentation

Aerospace Forging Market End Use Outlook

  • Airframe Components
  • Engine Components
  • Landing Gear

Aerospace Forging Market Application Outlook

  • Commercial Aerospace
  • Military Aerospace
  • Space Exploration

Aerospace Forging Market Process Type Outlook

  • Open Die Forging
  • Closed Die Forging
  • Precision Forging

Aerospace Forging Market Material Type Outlook

  • Aluminum Alloys
  • Titanium Alloys
  • Steel Alloys

Report Scope

MARKET SIZE 202419.84(USD Billion)
MARKET SIZE 202520.57(USD Billion)
MARKET SIZE 203529.44(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.65% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of advanced materials and automation technologies enhances efficiency in the Aerospace Forging Market.
Key Market DynamicsTechnological advancements and regulatory changes drive innovation and competition in the Aerospace Forging Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation of the Aerospace Forging Market by 2035?

The Aerospace Forging Market is projected to reach a valuation of 29.44 USD Billion by 2035.

What was the market valuation of the Aerospace Forging Market in 2024?

In 2024, the Aerospace Forging Market was valued at 19.84 USD Billion.

What is the expected CAGR for the Aerospace Forging Market during the forecast period 2025 - 2035?

The expected CAGR for the Aerospace Forging Market during the forecast period 2025 - 2035 is 3.65%.

Which application segment is projected to have the highest valuation by 2035?

The Commercial Aerospace segment is projected to reach 11.0 USD Billion by 2035.

What are the projected valuations for Military Aerospace and Space Exploration segments by 2035?

By 2035, the Military Aerospace segment is expected to reach 8.0 USD Billion, while Space Exploration may reach 10.44 USD Billion.

Which material type is anticipated to dominate the Aerospace Forging Market by 2035?

Steel Alloys are anticipated to dominate the market, projected to reach 13.94 USD Billion by 2035.

What is the expected valuation for Precision Forging by 2035?

Precision Forging is expected to reach a valuation of 10.94 USD Billion by 2035.

Which end-use segment is projected to have the highest growth by 2035?

Engine Components are projected to grow significantly, reaching 11.68 USD Billion by 2035.

Who are the key players in the Aerospace Forging Market?

Key players include Aerojet Rocketdyne, Alcoa Corporation, and Rolls-Royce Holdings, among others.

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