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Aerospace Aluminium Market

ID: MRFR/CnM/41626-CR
128 Pages
Chitranshi Jaiswal
February 2025

Aerospace Aluminium Market Research Report Information By Grade (2024 Grade, 7075 Grade, 6061 Grade, 6082 Grade, and Others) By Process (Casting, Extrusion, Welding, Forging, and Others) By End Use (Commercial Aviation, Business & General Aviation, Military & Defense, and Others) and By Region -Global Forecast to 2035

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Aerospace Aluminium Market Infographic
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Aerospace Aluminium Market Summary

As per Market Research Future analysis, the Aerospace Aluminium Market Size was estimated at 8188.86 USD Million in 2024. The Aerospace Aluminium industry is projected to grow from 8778.46 USD Million in 2025 to 17594.06 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 7.2% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The Aerospace Aluminium Market is poised for growth driven by innovation and sustainability.

  • North America remains the largest market for aerospace aluminium, driven by robust demand from the aviation sector.
  • The Asia-Pacific region is emerging as the fastest-growing market, fueled by increasing air travel and manufacturing capabilities.
  • 7075 grade aluminium continues to dominate the market, while 6061 grade aluminium is witnessing rapid growth due to its versatility.
  • Key market drivers include the heightened demand for fuel efficiency and advancements in manufacturing technologies.

Market Size & Forecast

2024 Market Size 8188.86 (USD Million)
2035 Market Size 17594.06 (USD Million)
CAGR (2025 - 2035) 7.2%

Major Players

Alcoa Corporation (US), Aerospace Aluminium (US), Constellium SE (FR), Kaiser Aluminum Corporation (US), Novelis Inc. (US), Rio Tinto Group (GB), Thyssenkrupp AG (DE), United Company RUSAL (RU)

Aerospace Aluminium Market Trends

The Aerospace Aluminium Market is currently experiencing a dynamic phase characterized by evolving demands and technological advancements. The increasing emphasis on lightweight materials in aircraft design is driving the adoption of aluminium alloys, which offer a favorable strength-to-weight ratio. This trend is further supported by the aerospace industry's commitment to enhancing fuel efficiency and reducing emissions. As manufacturers strive to meet stringent regulatory standards, the integration of advanced aluminium solutions appears to be a pivotal strategy. Moreover, the growing focus on sustainability is prompting companies to explore recycling initiatives, thereby contributing to a circular economy within the sector. In addition to these developments, the Aerospace Aluminium Market is witnessing a surge in research and development activities aimed at innovating new aluminium alloys tailored for specific aerospace applications. This focus on customization is likely to enhance performance characteristics, such as corrosion resistance and thermal stability. Furthermore, collaborations between aerospace manufacturers and aluminium suppliers are becoming increasingly common, fostering a more integrated supply chain. As the market continues to evolve, stakeholders must remain vigilant to emerging trends and adapt their strategies accordingly to maintain competitiveness in this rapidly changing landscape.

Lightweight Materials Adoption

The Aerospace Aluminium Market is seeing a notable shift towards lightweight materials, driven by the need for improved fuel efficiency. Aluminium alloys are favored for their excellent strength-to-weight ratio, making them ideal for modern aircraft designs.

Sustainability Initiatives

A growing emphasis on sustainability is influencing the Aerospace Aluminium Market. Companies are increasingly exploring recycling and eco-friendly practices, aiming to reduce their environmental footprint and promote a circular economy.

Innovative Aluminium Alloys

Research and development efforts are intensifying in the Aerospace Aluminium Market, focusing on creating innovative aluminium alloys. These new materials are designed to meet specific aerospace requirements, enhancing performance and durability.

Aerospace Aluminium Market Drivers

Growth in Emerging Markets

Emerging markets are becoming increasingly important for the Aerospace Aluminium Market. Countries with expanding aviation sectors are investing heavily in new aircraft and infrastructure. This growth is driven by rising passenger traffic and the need for modern fleets. For instance, regions such as Asia-Pacific are witnessing a surge in demand for commercial aircraft, which in turn boosts the need for aluminium components. As these markets develop, they present significant opportunities for aluminium suppliers and manufacturers, potentially leading to a market expansion of over 6% annually in the next decade.

Increased Demand for Fuel Efficiency

The Aerospace Aluminium Market is experiencing heightened demand for fuel-efficient aircraft. As airlines seek to reduce operational costs, the emphasis on lightweight materials has intensified. Aluminium, known for its favorable strength-to-weight ratio, plays a crucial role in achieving this goal. According to recent data, aircraft manufacturers are increasingly incorporating aluminium alloys into their designs, which can lead to a reduction in fuel consumption by up to 15%. This trend is likely to continue as the industry strives for greater efficiency and lower emissions, thereby driving the Aerospace Aluminium Market forward.

Sustainability and Recycling Initiatives

Sustainability is a pivotal concern within the Aerospace Aluminium Market. The push for environmentally friendly practices has led to increased recycling of aluminium materials. The aerospace sector is recognizing the importance of using recycled aluminium, which requires only 5% of the energy needed to produce new aluminium. This not only reduces the carbon footprint but also aligns with global sustainability goals. As manufacturers adopt more sustainable practices, the demand for recycled aluminium is expected to rise, further propelling the Aerospace Aluminium Market. This trend reflects a broader commitment to environmental stewardship within the industry.

Regulatory Compliance and Safety Standards

The Aerospace Aluminium Market is heavily influenced by stringent regulatory compliance and safety standards. Governments and aviation authorities worldwide impose rigorous requirements to ensure the safety and reliability of aircraft. This has led to an increased focus on the quality and performance of materials used in aerospace applications. Aluminium, with its proven track record in safety and durability, is often the material of choice. As regulations evolve, manufacturers are compelled to innovate and enhance their aluminium offerings, thereby driving growth in the Aerospace Aluminium Market. The need for compliance is expected to remain a key driver in the coming years.

Technological Advancements in Manufacturing

Technological innovations are significantly influencing the Aerospace Aluminium Market. Advanced manufacturing techniques, such as additive manufacturing and precision machining, are enhancing the production of aluminium components. These technologies allow for the creation of complex geometries that were previously unattainable, thereby improving performance and reducing waste. The introduction of automated processes is also streamlining production, leading to cost reductions. As a result, manufacturers are better positioned to meet the increasing demands of the aerospace sector, which is projected to grow at a compound annual growth rate of approximately 4.5% over the next five years.

Market Segment Insights

By Grade: 7075 Grade (Largest) vs. 6061 Grade (Fastest-Growing)

In the Aerospace Aluminium Market, the grade segment has a diverse distribution, with the 7075 Grade commanding the largest share due to its exceptional strength-to-weight ratio and corrosion resistance, making it a preferred choice in aerospace applications. On the other hand, the 6061 Grade, known for its versatility and good mechanical properties, is rapidly gaining traction, suggesting a shift in preference as manufacturers seek lightweight yet durable materials for aircraft structures.

7075 Grade (Dominant) vs. 6061 Grade (Emerging)

The 7075 Grade is characterized by its high strength, making it the dominant choice in aerospace for military and commercial aviation applications. It provides excellent fatigue resistance and is commonly used in aircraft wings and fuselage structures. Conversely, the 6061 Grade is emerging rapidly due to its weldability and moderate strength, making it suitable for applications where fabrication ease is crucial, such as in smaller aircraft parts and components. This versatility positions the 6061 Grade as a growing favorite among manufacturers aiming to enhance production efficiency while still meeting performance standards.

By Process: Casting (Largest) vs. Extrusion (Fastest-Growing)

The Aerospace Aluminium Market is segmented into various processes including Casting, Extrusion, Welding, Forging, and others. Among these, Casting holds the largest market share due to its established applications in producing aircraft components that require high strength and low weight. Extrusion, meanwhile, is quickly gaining traction, driven by its capability to produce complex shapes and lightweight components necessary for modern aircraft designs.

Casting (Dominant) vs. Extrusion (Emerging)

Casting remains the dominant process in the Aerospace Aluminium Market, offering excellent strength and durability for critical components like aircraft frames and fuselage sections. It is well-known for its efficiency in mass production and versatility in producing intricate designs. On the other hand, Extrusion is rapidly emerging as a vital process, particularly for lightweight structures. This technique allows manufacturers to create long lengths of aluminium profiles with precise dimensions, crucial in the aerospace industry where weight reduction is vital. The ability to produce customized shapes and the growing demand for high-performance materials position Extrusion as a key player in the market's future.

By End Use: Commercial Aviation (Largest) vs. Military & Defense (Fastest-Growing)

In the Aerospace Aluminium Market, the commercial aviation sector holds the largest market share, significantly influencing demand trends. This segment is characterized by its extensive requirement for lightweight yet strong materials, which is essential for improving fuel efficiency and overall performance. Meanwhile, military and defense applications are increasingly gaining traction, propelled by advancements in defense technologies and a growing focus on national security, leading to increased investment in military-grade aluminium solutions.

Commercial Aviation (Dominant) vs. Military & Defense (Emerging)

The commercial aviation segment is the dominant force in the Aerospace Aluminium Market, driven by the escalating demand for air travel worldwide. Airlines are investing in new aircraft fleets to enhance passenger comfort and operational efficiency, directly influencing the aluminium consumption for airframes, wings, and interiors. In contrast, the military and defense segment is emerging rapidly, primarily due to rising geopolitical tensions and defense spending. This segment often requires specialised aluminium alloys tailored for durability and resistance, which are essential for military applications ranging from aircraft to armored vehicles.

Get more detailed insights about Aerospace Aluminium Market

Regional Insights

North America : Aerospace Innovation Leader

North America is the largest market for aerospace aluminium, holding approximately 40% of the global share. The region's growth is driven by increasing aircraft production, advancements in aerospace technology, and stringent regulations promoting lightweight materials. The demand for fuel-efficient aircraft is also a significant catalyst, pushing manufacturers to adopt aluminium solutions that enhance performance and reduce emissions. The United States is the leading country in this market, with major players like Alcoa Corporation and Novelis Inc. dominating the landscape. The competitive environment is characterized by continuous innovation and strategic partnerships among key players. Canada also plays a vital role, contributing to the region's overall market strength with its robust aerospace sector and regulatory support for sustainable practices.

Europe : Sustainable Manufacturing Hub

Europe is the second-largest market for aerospace aluminium, accounting for around 30% of the global share. The region's growth is fueled by increasing investments in sustainable aviation technologies and a strong focus on reducing carbon emissions. Regulatory frameworks, such as the European Green Deal, are driving demand for lightweight materials that enhance fuel efficiency and sustainability in aircraft manufacturing. Leading countries in this region include Germany, France, and the UK, with key players like Constellium SE and Thyssenkrupp AG at the forefront. The competitive landscape is marked by innovation in aluminium alloys and manufacturing processes. European manufacturers are increasingly collaborating with aerospace companies to develop advanced materials that meet stringent regulatory standards and performance requirements.

Asia-Pacific : Emerging Aerospace Powerhouse

Asia-Pacific is witnessing rapid growth in the aerospace aluminium market, holding approximately 20% of the global share. The region's expansion is driven by increasing air travel demand, rising disposable incomes, and government initiatives to boost the aviation sector. Countries like China and India are investing heavily in their aerospace industries, leading to a surge in aluminium consumption for aircraft manufacturing. China is the largest market in this region, with significant contributions from local manufacturers and foreign investments. The competitive landscape is evolving, with key players like United Company RUSAL and local firms enhancing their capabilities. The region's focus on developing indigenous aircraft manufacturing capabilities is expected to further drive demand for aerospace aluminium in the coming years.

Middle East and Africa : Resource-Rich Frontier

The Middle East and Africa region is emerging as a significant player in the aerospace aluminium market, holding about 10% of the global share. The growth is driven by strategic investments in aviation infrastructure and a growing focus on local manufacturing capabilities. Countries like the UAE and South Africa are enhancing their aerospace sectors, supported by government initiatives aimed at diversifying economies and promoting technological advancements. The competitive landscape is characterized by a mix of local and international players, with investments in research and development to improve aluminium production processes. The presence of key players and partnerships with global aerospace firms are expected to bolster the region's market position, making it a vital hub for aerospace aluminium in the future.

Aerospace Aluminium Market Regional Image

Key Players and Competitive Insights

Aerospace Aluminium Market is characterized by a high level of competition, with many players emerging for market share. The top 10 companies in the market account for a significant market share of Aerospace Aluminium Market. The competitive landscape of Aerospace Aluminium Market is dynamic, with companies constantly innovating and expanding their product offerings. Despite the challenges, several factors are driving growth in the aerospace aluminium market, including a rising demand for lightweight materials and the expansion of the commercial aviation industry.

The market is expected to experience significant growth in the coming years, driven by emerging opportunities in aerospace manufacturing within various markets.

The market is benefiting from the development of new technologies. The key players in the Aerospace Aluminium Market include Alcoa Corporation, Constellium, Kaiser Aluminium, Hindalco Industries Ltd., Thyssenkrupp, AMG (Advanced Metallurgical Group), VSMPO-AVISMA Corporation, Aluminium Precision Products, Inc., Mifa Aluminium, Wuxi HENG TAI AEROSPACE Science and Technology Co., Ltd. and UACJ Corporation. These companies compete based on product quality, innovation, price, customer service, and market share. Companies also engage in various strategic initiatives, such as mergers and acquisitions, new product launches, partnerships, joint ventures, and expansions, to enhance their market position and expand their product portfolio.

Companies are also focusing on developing new and innovative products that meet the specific needs of their customers. Companies will need to continue to innovate and expand their product offerings to remain competitive. For instance, on 3 June 2020, Constellium SE signed a multi-year contract with Airbus. The new 10-year agreement supports all Airbus’ programs. Under this agreement, Constellium will supply Airbus with a broad range of advanced aluminium rolled and extruded products, including wing skin panels, sheets for fuselage panels, and rectangular and pre-machined plates for structural components.

This agreement strengthens the long-standing partnership between Constellium and Airbus and further demonstrates the leadership role that Constellium holds in the market for advanced aluminium products and solutions.

Alcoa Corporation: Alcoa is recognized as a global leader in the production of bauxite, alumina, and aluminium products, with a vision focused on reinventing the aluminium industry for a sustainable future. The company emphasizes a values-based approach that includes integrity, operational excellence, care for people, and courageous leadership. Its purpose is articulated as turning raw potential into real progress. Since pioneering the process that made aluminium both affordable and essential to modern life, Alcoa's skilled workforce has developed innovative solutions and best practices that enhance efficiency, safety, sustainability, and community strength in the regions where they operate.

Currently, Alcoa maintains operations or ownership interests in 27 locations across nine countries, with its global headquarters situated in Pittsburgh, Pennsylvania, USA. The company’s common stock is listed on the New York Stock Exchange, and its business is structured into two segments: Alumina and Aluminium. The Alumina segment encompasses global bauxite mines and alumina refineries. Alcoa holds significant mining operations in Australia and South America, positioning itself as one of the world’s leading bauxite miners. Additionally, it operates one of the largest alumina businesses outside of China, with refineries located on three continents.

The Aluminium segment includes aluminium smelting and casting operations, along with the majority of the company's energy assets.

Constellium: Constellium is recognized as a global leader in the development and manufacturing of high value-added aluminium products and solutions, as well as in aluminium recycling. The company employs approximately 12,500 people worldwide and operates 25 manufacturing sites across Europe, North America, and China, in addition to maintaining three R&D centers. Headquartered in Paris, Constellium also has corporate offices in Baltimore and Zurich. The company is organized into three primary business units: Aerospace and Transportation (A&T), Packaging and Automotive Rolled Products (P&ARP), and Automotive Structures and Industry (AS&I).

Constellium focuses on sustainably transforming aluminium into value-added products, leveraging its intrinsic qualities—lightweight, strong, and recyclable. These solutions enable customers, including canmakers, car manufacturers, and aircraft manufacturers, to create lighter, safer, and cleaner products for everyday use. With a commitment to continuous innovation, Constellium aims to generate greater value for its partners while contributing to a more sustainable future. Additionally, the company prioritizes aluminium recycling to fully realize its circularity and minimize its environmental footprint.

Key Companies in the Aerospace Aluminium Market market include

Future Outlook

Aerospace Aluminium Market Future Outlook

The Aerospace Aluminium Market is projected to grow at a 7.2% CAGR from 2024 to 2035, driven by increasing demand for lightweight materials and advancements in aerospace technology.

New opportunities lie in:

  • Development of advanced aluminum alloys for improved fuel efficiency
  • Expansion of recycling programs for aerospace-grade aluminum
  • Investment in automated manufacturing processes to reduce production costs

By 2035, the Aerospace Aluminium Market is expected to achieve robust growth and enhanced competitive positioning.

Market Segmentation

Aerospace Aluminium Market Grade Outlook

  • 2024 Grade
  • 7075 Grade
  • 6061 Grade
  • 6082 Grade
  • Others

Aerospace Aluminium Market End Use Outlook

  • Commercial Aviation
  • Business & General Aviation
  • Military & Defense
  • Others

Aerospace Aluminium Market Process Outlook

  • Casting
  • Extrusion
  • Welding
  • Forging
  • Others

Report Scope

MARKET SIZE 20248188.86(USD Million)
MARKET SIZE 20258778.46(USD Million)
MARKET SIZE 203517594.06(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)7.2% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledAlcoa Corporation (US), Aerospace Aluminium (US), Constellium SE (FR), Kaiser Aluminum Corporation (US), Novelis Inc. (US), Rio Tinto Group (GB), Thyssenkrupp AG (DE), United Company RUSAL (RU)
Segments CoveredGrade, Process, End Use, Region -Global Forecast to 2035
Key Market OpportunitiesAdvancements in lightweight alloys enhance fuel efficiency in the Aerospace Aluminium Market.
Key Market DynamicsTechnological advancements and regulatory changes drive demand for lightweight aerospace aluminium in aircraft manufacturing.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation of the Aerospace Aluminium Market by 2035?

The Aerospace Aluminium Market is projected to reach a valuation of 17594.06 USD Million by 2035.

What was the overall market valuation of the Aerospace Aluminium Market in 2024?

In 2024, the overall market valuation of the Aerospace Aluminium Market was 8188.86 USD Million.

What is the expected CAGR for the Aerospace Aluminium Market during the forecast period 2025 - 2035?

The expected CAGR for the Aerospace Aluminium Market during the forecast period 2025 - 2035 is 7.2%.

Which companies are considered key players in the Aerospace Aluminium Market?

Key players in the Aerospace Aluminium Market include Alcoa Corporation, Constellium SE, and Novelis Inc.

What are the projected valuations for the 7075 Grade of aerospace aluminium in 2025?

The projected valuations for the 7075 Grade of aerospace aluminium in 2025 are between 2450.0 and 5000.0 USD Million.

How does the valuation of the Commercial Aviation segment compare to others in 2024?

In 2024, the Commercial Aviation segment had a valuation of 3000.0 to 7000.0 USD Million, making it one of the largest segments.

What is the valuation range for the Welding process segment in 2025?

The valuation range for the Welding process segment in 2025 is projected to be between 1200.0 and 2500.0 USD Million.

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