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    US Digital MRO Market Share

    ID: MRFR/A&D/11064-HCR
    128 Pages
    Sejal Akre
    September 2025

    US Digital MRO Market Research Report Information By Technology (AR/VR, 3D Printing, Blockchain, Artificial Intelligence & Big Data Analytics, Robotics, Digital Twin & Simulation, Internet of Things (IoT), and Cloud Computing), By Application (Inspection, Predictive Maintenance, Parts Replacement, Performance Monitoring, Training, Inventory Management, and Mobility), By End User (MROs, ...

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    US Digital MRO Market Infographic
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    Market Share

    US Digital MRO Market Share Analysis

    Reducing operational turnaround times and minimizing aircraft-on-ground (AOG) time through predictive maintenance has become a pivotal focus for airlines in enhancing overall operational efficiency. A groundbreaking research paper published in July 2018 by the London School of Economics and Political Science in collaboration with Inmarsat (UK) underscored the transformative potential of connected aircraft, primarily driven by satellite communications. According to the findings, the adoption of connected aircraft has the potential to save airlines a staggering USD 15 billion annually in operational costs and simultaneously contribute to a substantial reduction of CO2 emissions by 21.3 million tonnes by the year 2035. This paradigm shift is expected to play a crucial role in shaping the trajectory of the global digital Maintenance, Repair, and Operations (MRO) market. The research paper further highlighted that the global spending by airlines on maintenance, repair, and operations amounted to approximately USD 62.1 billion in 2016. This substantial figure is projected to witness a significant increase, reaching an estimated USD 90 billion by the year 2024. The exponential rise in expenditure underscores the critical importance airlines place on maintaining and optimizing their fleets for efficient, safe, and sustainable operations. Connected aircraft leverage real-time data to create live data records during flights. This capability allows airlines to proactively identify and address component or system issues while the aircraft is in operation. By continuously monitoring and analyzing data streams, operators can gain insights into the health and performance of various aircraft systems. This real-time monitoring enables predictive maintenance, allowing airlines to take necessary actions to address potential issues before they escalate, thereby minimizing unplanned maintenance events and reducing AOG time. The strategic investment by aircraft operators in upgrading their existing fleets with advanced connected systems and solutions has witnessed significant momentum in recent years. Airlines recognize the inherent value of connected aircraft in optimizing operational processes, reducing costs, and enhancing overall safety. The infusion of connectivity into aircraft systems facilitates a seamless flow of data, enabling a proactive approach to maintenance rather than a reactive one. The growth of the global digital MRO market is intricately linked to the increased adoption of connected aircraft technologies. As operators increasingly prioritize the implementation of advanced systems that enable real-time monitoring and predictive maintenance, the demand for digital MRO solutions is set to surge. These solutions encompass a spectrum of technologies, including big data analytics, Internet of Things (IoT), and Artificial Intelligence (AI), which collectively empower airlines to make data-driven decisions and streamline their maintenance operations. In conclusion, the drive to reduce operational turnaround times and enhance aircraft efficiency has led to a significant paradigm shift in the aviation industry. The adoption of connected aircraft, backed by satellite communications and real-time data analytics, stands as a transformative force with profound implications for the global digital MRO market. The substantial savings in operational costs and the environmental benefits outlined in the research paper underscore the compelling reasons for airlines to invest in connected systems. As the aviation industry continues to prioritize connectivity and data-driven maintenance strategies, the digital MRO market is poised for substantial growth in the foreseeable future. Top of Form

    Market Summary

    The US Digital MRO market is projected to grow from 335.8 USD Million in 2024 to 1390.8 USD Million by 2035.

    Key Market Trends & Highlights

    US Digital MRO Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate of 13.79 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 1390.8 USD Million, indicating robust growth potential.
    • In 2024, the market is valued at 335.8 USD Million, reflecting the current demand for digital MRO solutions.
    • Growing adoption of digital technologies due to increasing operational efficiency is a major market driver.

    Market Size & Forecast

    2024 Market Size 335.8 (USD Million)
    2035 Market Size 1390.8 (USD Million)
    CAGR (2025-2035) 13.79%
    Largest Regional Market Share in 2024 latin_america)

    Major Players

    Lufthansa Technik, The Boeing Company, Airbus, IBM Corporations, Air France and KLM Engineering, ST Aerospace, SIA Engineering, Honeywell, General Electric, RAMCO Systems, Swiss Aviation Software, Delta Tech Ops, Turkish Technik, Hexaware Technologies

    Market Trends

    Growing internet connectivity around the world is driving the market growth.

    The growing use of predictive maintenance is one significant development. To anticipate and avert maintenance problems, airlines and aerospace firms are utilizing sensor technologies and sophisticated data analytics. This proactive strategy leads to more dependable and efficient operations, saves downtime, lowers operating costs, and improves safety because maintenance can be precisely scheduled as needed. The incorporation of Internet of Things (IoT) technology is another noteworthy trend. IoT is being used to link different systems and parts in engines and airplanes, allowing for data transfer and real-time monitoring. Utilizing this data allows for performance optimization, anomaly detection, and optimal component performance.

    The supply chain is also benefiting from IoT technology, which is shortening lead times and simplifying the distribution and acquisition of spare parts.

    In addition, blockchain technology is starting to change the digital maintenance and repair industry. It provides straightforward and safe record-keeping features, which are especially helpful for monitoring the history of maintenance for important aircraft parts. Blockchain technology has the potential to improve traceability, lower the possibility of fake parts, and expedite regulatory compliance—all of which will raise safety and efficiency in the aviation sector and, in turn, boost the market CAGR. Furthermore, there is a growing trend toward a greater emphasis on sustainability and minimizing the environmental impact of aviation.

    Aircraft component lifespans are being increased, pollutants are being decreased, and fuel efficiency is being optimized with digital MRO solutions. The aviation industry's dedication to reducing its carbon footprint is reflected in this trend, which is in line with international efforts to combat climate change and has grown to be a major catalyst for innovation and investment in the digital MRO space. All of these factors point to the US Digital MRO market's dynamic evolution, which has been fueled by the aviation and aerospace industry's desire for sustainability, efficiency, and safety. Thus propelling the Digital MRO market revenue.

    US Digital MRO Market Market Drivers

    Market Segment Insights

    Digital MRO Technology Insights

    Digital MRO Technology Insights

    The US Digital MRO market segmentation, based on Technology, includes AR/VR, 3D Printing, Blockchain, Artificial Intelligence and Big Data Analytics, Robotics, Digital Twin and simulation, Internet of Things (IoT), and Cloud Computing. The "Artificial Intelligence and Big Data Analytics" technology sector leads the US Digital MRO industry. The widespread application of AI and data analytics for performance optimization and predictive maintenance is principally responsible for this supremacy. Big data analysis and AI-driven algorithms allow the aviation sector to optimize fuel efficiency, minimize downtime, and anticipate maintenance needs.

    These technologies are essential in propelling the growth of the AI and Big Data Analytics segment within the Digital MRO market because they provide significant cost savings, enhanced safety, and streamlined operations.

    Digital MRO Application Insights

    Digital MRO Application Insights

    The US Digital MRO market segmentation, based on Application, includes Inspection, Predictive Maintenance, Parts Replacement, Performance Monitoring, Training, Inventory Management, and Mobility. "Predictive Maintenance" is the most popular application in the US digital maintenance and repair market. The significant advantages this sector provides to the aviation and aerospace industries are what fuel its rise to prominence. Predictive maintenance uses sensor technologies and data analytics to track the condition of aircraft systems and parts in real-time. Airlines can cut downtime, repair costs, and safety by seeing possible problems before they become serious.

    Digital MRO End User Insights

    Digital MRO End User Insights

    The US Digital MRO market segmentation, based on End Users, includes MROs, Airlines, and OEMs. "Airlines" is the largest end-user segment in the US digital maintenance and repair market. The dominance of this category can be ascribed to multiple important causes. Digital MRO solutions are being adopted by airlines more frequently in an effort to lower maintenance costs, improve safety, and maximize operational efficiency. For their fleets to operate dependably and economically, they must be able to forecast maintenance requirements, track aircraft performance in real-time, and effectively manage inventories.

    Figure 1: US Digital MRO Market, by End Users, 2022 & 2032 (USD Billion)

    Source Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Digital MRO End User Insights

    Digital MRO End User Insights

    The country’s  growing aircraft deliveries are the cause of this rise. The rapidly growing trend of MRO digitization among OEMs and the aviation sector has fueled the growth of the digital MRO market in US. Major airlines are investing more as a result of MRO businesses' growing product portfolio, particularly in the United States. The region's potential to generate money from the MRO industry has increased due to the growing popularity of AI-powered solutions among end users.

    Get more detailed insights about US Digital MRO Market Research Report – Forecast till 2032

    Regional Insights

    Key Players and Competitive Insights

    Market participants are undertaking strategic activities to expand their presence, with market developments including concentrating on innovation and building their digital maintenance and repair (MRO) portfolios to satisfy the industry's increasing need for predictive maintenance and increased operational effectiveness. Leading market players focus on collaborations, and partnerships are commonplace as businesses want to capitalize on IoT, AI, and data analytics capabilities.

    Key Companies in the US Digital MRO Market market include

    Industry Developments

    Market Segmentation

    Digital MRO End User Outlook

    • MROs
    • Airlines
    • OEMs

    Digital MRO Technology Outlook

    • AR/VR
    • 3D Printing
    • Blockchain
    • Artificial Intelligence & Big Data Analytics
    • Robotics
    • Digital Twin & Simulation
    • Internet of Things (IoT)
    • Cloud Computing

    Digital MRO Application Outlook

    • Inspection
    • Predictive Maintenance
    • Parts Replacement
    • Performance Monitoring
    • Training
    • Inventory Management
    • Mobility

    Report Scope

    Digital MRO Report Scope
    Report Attribute/Metric Details
    Market Size 2022 USD 286.5 million
    Market Size 2023 USD XX.X Billion
    Market Size 2032 USD 963.9 million
    Compound Annual Growth Rate (CAGR) 13.0% (2023-2032)
    Base Year 2022
    Market Forecast Period 2022-2032
    Historical Data 2018- 2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Technology, Application, End User, and Region
    Key Companies Profiled  Lufthansa Technik (Germany), The Boeing Company (USA), Airbus (France), IBM corporations (USA),  Air France and KLM Engineering (France), ST Aerospace (Asia Pacific and Europe), SIA Engineering (Singapore), Honeywell (USA), General Electric (USA), RAMCO Systems (India), Swiss Aviation Software’s (Switzerland), Delta tech ops (USA), Turkish Technik (Turkey), Hexaware Technologies (India)
    Key Market Opportunities Growth in Electric Vehicle (EV) Adoption Expansion of Charging Infrastructure
    Key Market Dynamics Government Incentives for Clean Energy Demand for Sustainable Energy Solutions

    Market Highlights

    Author

    Sejal Akre
    Senior Research Analyst

    She holds an experience of about 6+ years in market research and business consulting, working under the spectrum of information communication technology, telecommunications and semiconductor domains. aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

    Leave a Comment

    Latest Comments

    John Doe

    This is a great article! Really helped me understand the topic better.

    Posted on July 23, 2025, 10:15 AM
    Jane Smith

    Thanks for sharing this. I’ve bookmarked it for later reference.

    Posted on July 22, 2025, 7:45 PM

    FAQs

    How much is the Digital MRO market?

    The US Digital MRO market size was valued at USD 286.5 million in 2022.

    What is the growth rate of the US Digital MRO market?

    The US market is projected to grow at a CAGR of 13.0% during the forecast period, 2023-2032.

    Who are the key players in the US Digital MRO market?

    The key players in the market are Lufthansa Technik (Germany), The Boeing Company (USA), Airbus (France), IBM corporations (USA), Air France and KLM Engineering (France), ST Aerospace (Asia Pacific and Europe), Hexaware Technologies (India).

    Which Technology led the US Digital MRO market?

    The Artificial Intelligence & Big Data Analytics category dominated the market in 2022.

    Which Application had the largest market share in the US Digital MRO market?

    The Predictive Maintenance segment had the largest share in the US market in 2022.

    What is the expected market size of the US Digital MRO Market by 2035?

    The US Digital MRO Market is projected to be valued at 1340.0 USD Million by the year 2035.

    What was the market size of the US Digital MRO Market in 2024?

    In 2024, the US Digital MRO Market is expected to be valued at 281.75 USD Million.

    What is the expected CAGR for the US Digital MRO Market from 2025 to 2035?

    The expected CAGR for the US Digital MRO Market from 2025 to 2035 is 15.23%.

    What is the market value of Predictive Analysis Technology in the US Digital MRO Market for 2024?

    The Predictive Analysis Technology segment is valued at 70.0 USD Million in the US Digital MRO Market for 2024.

    What will the market size for the Internet of Things (IoT) technology reach by 2035?

    The Internet of Things (IoT) technology segment is expected to reach a market size of 590.0 USD Million by 2035.

    What is the projected market value for AR/VR technology in the US Digital MRO Market by 2035?

    AR/VR technology is projected to attain a market value of 250.0 USD Million by 2035.

    What are the expected growth opportunities in the US Digital MRO Market?

    The US Digital MRO Market presents growth opportunities through advancements in technologies such as Blockchain and IoT.

    What impact does the evolving technological landscape have on the US Digital MRO Market?

    The evolving technological landscape significantly drives innovations in efficiency and service delivery within the US Digital MRO Market.

    What is the market size for 3D Printing technology in the US Digital MRO Market for 2024?

    In 2024, the market size for 3D Printing technology within the US Digital MRO Market is valued at 30.0 USD Million.

    1. 'TABLE OF CONTENTS
    2. EXECUTIVE SUMMARY
    3. MARKET INTRODUCTION
      1. Definition
      2. Scope
    4. of the Study
      1. Research Objective
        1. Assumptions
    5. Limitations
    6. RESEARCH METHODOLOGY
      1. Overview
      2. Data Mining
      3. Secondary Research
      4. Primary Research
        1. Primary Interviews
    7. and Information Gathering Process
      1. Breakdown of Primary Respondents
      2. Forecasting Model
      3. Market Size Estimation
        1. Bottom-Up
    8. Approach
      1. Top-Down Approach
      2. Data Triangulation
      3. Validation
    9. MARKET DYNAMICS
      1. Overview
      2. Drivers
      3. Restraints
      4. Opportunities
    10. MARKET FACTOR ANALYSIS
      1. Value Chain Analysis
      2. Porter’s Five Forces Analysis
        1. Bargaining Power of Suppliers
        2. Bargaining Power of Buyers
        3. Threat of New Entrants
    11. Threat of Substitutes
      1. Intensity of Rivalry
      2. COVID-19 Impact
    12. Analysis
      1. Market Impact Analysis
        1. Regional Impact
    13. Opportunity and Threat Analysis
    14. US DIGITAL MRO MARKET, BY TECHNOLOGY
      1. Overview
      2. AR/VR
      3. 3D Printing
      4. Blockchain
    15. Artificial Intelligence & Big Data Analytics
      1. Robotics
      2. Digital
    16. Twin & Simulation
      1. Internet of Things (IoT)
      2. Cloud Computing
    17. US DIGITAL MRO MARKET, BY APPLICATION
      1. Overview
      2. Inspection
      3. Predictive Maintenance
      4. Parts Replacement
      5. Performance
    18. Monitoring
      1. Training
      2. Inventory Management
      3. Mobility
    19. US DIGITAL MRO MARKET, BY END USER
      1. Overview
      2. MROs
    20. Airlines
      1. OEMs
    21. COMPETITIVE LANDSCAPE
      1. Overview
    22. Competitive Analysis
      1. Market Share Analysis
      2. Major Growth Strategy
    23. in the US DIGITAL MRO Market,
      1. Competitive Benchmarking
      2. Leading
    24. Players in Terms of Number of Developments in the US DIGITAL MRO Market,
    25. Key developments and Growth Strategies
      1. New Product Launch/Service Deployment
        1. Merger & Acquisitions
        2. Joint Ventures
      2. Major Players
    26. Financial Matrix
      1. Sales & Operating Income, 2022
        1. Major
    27. Players R&D Expenditure. 2022
    28. COMPANY PROFILES
      1. Lufthansa
    29. technik (Germany)
      1. Company Overview
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT Analysis
        5. Key Strategies
      2. THE BOEING COMPANY (USA)
        1. Company
    30. Overview
      1. Financial Overview
        1. Products Offered
    31. Key Developments
      1. SWOT Analysis
        1. Key Strategies
    32. Airbus (France)
      1. Company Overview
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT Analysis
        5. Key Strategies
      2. IBM corporations (USA)
        1. Company
        2. Financial Overview
        3. Products Offered
        4. SWOT Analysis
        5. Key Strategies
    33. Air France and KLM Engineering (France)
      1. Company Overview
    34. Financial Overview
      1. Products Offered
        1. Key Developments
        2. SWOT Analysis
        3. Key Strategies
      2. ST Aerospace (Asia
    35. Pacific and Europe)
      1. Company Overview
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT Analysis
        5. Key Strategies
      2. SIA Engineering (Singapore)
        1. Company
        2. Financial Overview
        3. Products Offered
        4. SWOT Analysis
        5. Key Strategies
    36. HONEYWELL (USA)
      1. Company Overview
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT Analysis
        5. Key Strategies
      2. GENERAL ELECTRIC (USA)
        1. Company
        2. Financial Overview
        3. Products Offered
        4. SWOT Analysis
        5. Key Strategies
    37. RAMCO Systems (India)
      1. Company Overview
        1. Financial Overview
        2. Products Offered
        3. Key Developments
        4. SWOT Analysis
        5. Key Strategies
      2. Swiss Aviation Software’s (Switzerland)
        1. Company Overview
        2. Financial Overview
        3. Products
    38. Offered
      1. Key Developments
        1. SWOT Analysis
    39. Key Strategies
      1. Delta tech ops (USA)
        1. Company Overview
        2. Financial Overview
        3. Products Offered
        4. Key Developments
        5. SWOT Analysis
        6. Key Strategies
      2. Turkish technik
    40. (Turkey)
      1. Company Overview
        1. Financial Overview
    41. Products Offered
      1. Key Developments
        1. SWOT Analysis
      2. Hexaware Technologies (India)
        1. Company Overview
        2. Financial Overview
        3. Products Offered
        4. Key Developments
        5. SWOT Analysis
        6. Key Strategies
    42. APPENDIX
    43. References
      1. Related Reports
    44. LIST OF TABLES
    45. TABLE
    46. US DIGITAL MRO MARKET, SYNOPSIS, 2018-2032
    47. TABLE 2 US DIGITAL MRO MARKET,
    48. ESTIMATES & FORECAST, 2018-2032 (USD BILLION)
    49. TABLE 3 US DIGITAL MRO MARKET,
    50. BY TECHNOLOGY, 2018-2032 (USD BILLION)
    51. TABLE 4 US DIGITAL MRO MARKET, BY APPLICATION,
    52. 2032 (USD BILLION)
    53. TABLE 5 US DIGITAL MRO MARKET, BY END USER, 2018-2032
    54. (USD BILLION)
    55. LIST OF FIGURES
    56. FIGURE 1 RESEARCH PROCESS
    57. FIGURE
    58. MARKET STRUCTURE FOR THE US DIGITAL MRO MARKET
    59. FIGURE 3 MARKET DYNAMICS FOR
    60. THE US DIGITAL MRO MARKET
    61. FIGURE 4 US DIGITAL MRO MARKET, SHARE (%), BY TECHNOLOGY,
    62. 2022
    63. FIGURE 5 US DIGITAL MRO MARKET, SHARE (%), BY APPLICATION, 2022
    64. US DIGITAL MRO MARKET, SHARE (%), BY END USER, 2022
    65. FIGURE 7 US DIGITAL
    66. MRO MARKET: COMPANY SHARE ANALYSIS, 2022 (%)
    67. FIGURE 8 LUFTHANSA TECHNIK (GERMANY):
    68. FINANCIAL OVERVIEW SNAPSHOT
    69. FIGURE 9 LUFTHANSA TECHNIK (GERMANY): SWOT ANALYSIS
    70. FIGURE 10 THE BOEING COMPANY (USA): FINANCIAL OVERVIEW SNAPSHOT
    71. THE BOEING COMPANY (USA): SWOT ANALYSIS
    72. FIGURE 12 AIRBUS (FRANCE): FINANCIAL
    73. OVERVIEW SNAPSHOT
    74. FIGURE 13 AIRBUS (FRANCE): SWOT ANALYSIS
    75. FIGURE 14 IBM
    76. CORPORATIONS (USA): FINANCIAL OVERVIEW SNAPSHOT
    77. FIGURE 15 IBM CORPORATIONS
    78. (USA): SWOT ANALYSIS
    79. FIGURE 16 AIR FRANCE AND KLM ENGINEERING (FRANCE).: FINANCIAL
    80. FIGURE 17 AIR FRANCE AND KLM ENGINEERING (FRANCE).: SWOT
    81. FIGURE 18 ST AEROSPACE (ASIA PACIFIC AND EUROPE): FINANCIAL OVERVIEW
    82. SNAPSHOT
    83. FIGURE 19 ST AEROSPACE (ASIA PACIFIC AND EUROPE): SWOT ANALYSIS
    84. FIGURE 20 SIA ENGINEERING (SINGAPORE): FINANCIAL OVERVIEW SNAPSHOT
    85. SIA ENGINEERING (SINGAPORE): SWOT ANALYSIS
    86. FIGURE 22 HONEYWELL (USA): FINANCIAL
    87. FIGURE 23 HONEYWELL (USA): SWOT ANALYSIS
    88. FIGURE 24
    89. GENERAL ELECTRIC (USA): FINANCIAL OVERVIEW SNAPSHOT
    90. FIGURE 25 GENERAL ELECTRIC
    91. FIGURE 26 RAMCO SYSTEMS (INDIA): FINANCIAL OVERVIEW SNAPSHOT
    92. FIGURE 27 RAMCO SYSTEMS (INDIA): SWOT ANALYSIS
    93. FIGURE 28 SWISS AVIATION
    94. SOFTWARE’S (SWITZERLAND): FINANCIAL OVERVIEW SNAPSHOT
    95. FIGURE 29 SWISS
    96. AVIATION SOFTWARE’S (SWITZERLAND): SWOT ANALYSIS
    97. FIGURE 30 DELTA TECH
    98. OPS (USA): FINANCIAL OVERVIEW SNAPSHOT
    99. FIGURE 31 DELTA TECH OPS (USA): SWOT
    100. FIGURE 32 TURKISH TECHNIK (TURKEY): FINANCIAL OVERVIEW SNAPSHOT
    101. FIGURE 33 TURKISH TECHNIK (TURKEY): SWOT ANALYSIS
    102. FIGURE 34 HEXAWARE TECHNOLOGIES
    103. (INDIA): FINANCIAL OVERVIEW SNAPSHOT
    104. FIGURE 35 HEXAWARE TECHNOLOGIES (INDIA):
    105. SWOT ANALYSIS'

    US Digital MRO Market Segmentation

    Market Segmentation Overview

    • Detailed segmentation data will be available in the full report
    • Comprehensive analysis by multiple parameters
    • Regional and country-level breakdowns
    • Market size forecasts by segment
    Infographic

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