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US 3D Printing Plastics Market

ID: MRFR/CnM/18613-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US 3D Printing Plastics Market Research Report: By Type (Photopolymer, Acrylonitrile Butane Styrene, Polyamide, Polylactic Acid, Others), By Form (Filament, Powder, Liquid/Ink), By Application (Prototyping, Manufacturing) and By End-Use Industry (Healthcare, Aerospace & Defense, Automotive, Electrical & Electronics) - Forecast to 2035

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US 3D Printing Plastics Market Infographic
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US 3D Printing Plastics Market Summary

As per analysis, the US 3d printing plastics market is projected to grow from USD 169.5 Million in 2024 to USD 209.22 Million by 2025, exhibiting a compound annual growth rate (CAGR) of 23.43% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US 3D printing plastics market is poised for substantial growth driven by innovation and sustainability.

  • The prototyping segment remains the largest in the US 3D printing plastics market, reflecting its critical role in product development.
  • The medical segment is currently the fastest-growing, indicating a rising demand for customized healthcare solutions.
  • Thermoplastics dominate the market, while thermosetting plastics are emerging as the fastest-growing category due to their unique properties.
  • Key market drivers include increased adoption in manufacturing and a growing interest in sustainable practices, which are shaping industry dynamics.

Market Size & Forecast

2024 Market Size 169.5 (USD Million)
2035 Market Size 1717.42 (USD Million)
CAGR (2025 - 2035) 23.43%

Major Players

Stratasys (US), 3D Systems (US), Materialise (US), HP Inc. (US), EOS (US), Formlabs (US), Carbon (US), Ultimaker (US), Markforged (US)

US 3D Printing Plastics Market Trends

The US 3D printing plastics market is currently experiencing a notable evolution, driven by advancements in technology and increasing applications across various sectors. Industries such as aerospace, automotive, and healthcare are increasingly adopting 3D printing technologies, which allow for rapid prototyping and customized production. This shift is largely attributed to the growing demand for lightweight materials and complex geometries that traditional manufacturing methods struggle to achieve. Furthermore, the rise of sustainable practices has prompted manufacturers to explore biodegradable and recyclable plastics, aligning with environmental goals. In December 2025, the market appears poised for further growth as innovations in material science continue to emerge. The introduction of new polymers and composites is likely to enhance the performance characteristics of 3D printed products, making them more appealing to a broader range of industries. Additionally, the integration of artificial intelligence and machine learning into the design and production processes may streamline operations, reduce costs, and improve product quality. As these trends unfold, the US 3D printing plastics market is expected to solidify its position as a key player in the manufacturing landscape, fostering creativity and efficiency in production.

Sustainability Initiatives

The US 3D printing plastics market is increasingly focusing on sustainability, with manufacturers exploring eco-friendly materials. This trend reflects a broader commitment to reducing environmental impact, as companies seek to incorporate biodegradable and recyclable plastics into their production processes. Such initiatives not only align with consumer preferences but also comply with regulatory pressures aimed at promoting sustainable practices.

Customization and Personalization

Customization remains a driving force within the US 3D printing plastics market. Industries are leveraging additive manufacturing to create tailored products that meet specific consumer needs. This capability enhances customer satisfaction and fosters brand loyalty, as businesses can offer unique solutions that traditional manufacturing methods cannot easily replicate.

Technological Advancements

Technological progress is reshaping the US 3D printing plastics market, with innovations in materials and processes enhancing production capabilities. The development of advanced polymers and composites is likely to improve the performance and durability of printed products. Additionally, the integration of automation and artificial intelligence may streamline workflows, leading to increased efficiency and reduced production times.

Market Segment Insights

By Application: Prototyping (Largest) vs. Medical (Fastest-Growing)

In the US 3D printing plastics market, the application segment showcases significant diversity, with prototyping leading the market in terms of share due to its extensive use in product development cycles across various industries. Followed closely, manufacturing and tooling applications also demonstrate substantial market presence as companies seek efficiency in producing complex components quickly and at lower costs. The medical sector, while smaller in comparison, is carving out a niche with personalized medical solutions and implants greatly benefiting from 3D printing technologies. The growth trends within this segment are primarily driven by innovation and advancements in printing technologies, which allow for greater precision and material diversity. The prototyping sector remains robust as businesses continue to prioritize rapid testing and iteration of designs. Meanwhile, the medical application is emerging as the fastest-growing area, propelled by increasing demand for customized healthcare solutions and the rapid adoption of 3D printed prosthetics and implants, indicating a shift towards more tailored technology solutions in healthcare.

Prototyping (Dominant) vs. Aerospace (Emerging)

Prototyping is the dominant application in the US 3D printing plastics market, primarily due to its role in facilitating fast and cost-effective product development cycles across various industries. This application supports a wide array of industries, allowing companies to save on time and costs while benefitting from the ability to iterate designs quickly. On the other hand, the aerospace sector is positioning itself as an emerging application, with 3D printing being leveraged for producing lightweight and complex components that are crucial in optimizing fuel efficiency and performance of aircraft. As regular advancements in material sciences allow for stronger yet lighter materials, the aerospace sector is projected to gain traction, emphasizing the importance of efficient manufacturing processes in the face of stringent regulatory challenges.

By Material Type: Thermoplastics (Largest) vs. Thermosetting Plastics (Fastest-Growing)

In the US 3D printing plastics market, thermoplastics dominate the material type segment with a significant share due to their versatility and ease of processing. They are widely used in various applications, including aerospace, automotive, and consumer goods. On the other hand, thermosetting plastics, while currently smaller in market share, are gaining traction because of their superior thermal and mechanical properties, making them ideal for high-performance applications.

Materials: Thermoplastics (Dominant) vs. Thermosetting Plastics (Emerging)

Thermoplastics are known for their ability to be remolded upon heating, offering excellent processability and a wide range of applications in the US 3D printing market. They encompass materials such as PLA, ABS, and Nylon, which are favored for their strength, flexibility, and cost-effectiveness. In contrast, thermosetting plastics, such as epoxy and polyester resins, are characterized by their chemical and thermal resistance, making them suitable for demanding applications like tooling and electronic components. As technological advancements drive innovations in formulations, thermosetting plastics are emerging as a viable alternative for specialized applications, thus expanding their market presence.

By End Use Industry: Automotive (Largest) vs. Healthcare (Fastest-Growing)

In the US 3D printing plastics market, the automotive industry represents the largest share, driven by the need for lightweight materials, optimized component designs, and rapid prototyping capabilities. This segment has increasingly adopted 3D printing technologies to create custom parts and reduce production timelines significantly, enhancing overall efficiency. Meanwhile, the healthcare sector is gaining momentum as the fastest-growing segment, leveraging 3D printing for customized medical devices, implants, and patient-specific solutions. This growth is propelled by advancements in biocompatible materials and the rising demand for personalized medicine, leading to innovative applications in surgical planning and drug delivery systems.

Automotive (Dominant) vs. Healthcare (Emerging)

The automotive sector dominates the US 3D printing plastics market with its vast application in prototyping, tooling, and production of complex geometries that are essential for modern vehicle design and manufacturing. Companies are utilizing 3D printing to achieve weight reduction and improve efficiency without compromising on performance. In contrast, the healthcare segment, while emerging, is experiencing rapid adoption as it pioneers the use of 3D printing for medical devices and custom implants. The ability to create patient-specific solutions is driving innovation in this field, and as technology advances, the healthcare segment is poised to make significant contributions with tailored applications that meet individual patient needs.

Get more detailed insights about US 3D Printing Plastics Market

Key Players and Competitive Insights

The 3D printing plastics market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand across various sectors, including aerospace, automotive, and healthcare. Key players such as Stratasys (US), 3D Systems (US), and HP Inc. (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Stratasys (US) focuses on innovation through continuous product development, particularly in materials that enhance performance and sustainability. Meanwhile, 3D Systems (US) emphasizes strategic partnerships to expand its service offerings and market reach, while HP Inc. (US) leverages its expertise in digital printing to integrate 3D printing solutions into its existing portfolio, thereby enhancing operational efficiencies.

The competitive structure of the market appears moderately fragmented, with several players vying for market share. Key tactics such as localizing manufacturing and optimizing supply chains are increasingly prevalent, as companies seek to reduce costs and improve delivery times. This collective approach not only enhances operational efficiency but also fosters a more resilient supply chain, which is crucial in the current economic climate.

In November 2025, Stratasys (US) announced a partnership with a leading aerospace manufacturer to develop advanced composite materials for 3D printing applications. This collaboration is poised to enhance Stratasys's capabilities in producing lightweight, high-strength components, which are essential for the aerospace sector. The strategic importance of this partnership lies in its potential to position Stratasys as a key player in the aerospace supply chain, thereby driving revenue growth and market share.

In October 2025, 3D Systems (US) launched a new line of bio-compatible materials aimed at the healthcare sector, specifically for surgical applications. This move is significant as it not only diversifies 3D Systems's product offerings but also aligns with the growing trend towards personalized medicine. By focusing on bio-compatible materials, the company is likely to capture a larger share of the healthcare market, which is increasingly adopting 3D printing technologies for patient-specific solutions.

In September 2025, HP Inc. (US) unveiled a new 3D printing platform that integrates AI-driven analytics to optimize production processes. This innovation is indicative of the broader trend towards digitalization within the industry, as companies seek to leverage data to enhance operational efficiencies. The integration of AI into 3D printing processes could significantly reduce waste and improve product quality, thereby providing HP with a competitive edge in the market.

As of December 2025, the competitive trends in the 3D printing plastics market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are shaping the landscape, enabling companies to pool resources and expertise to drive innovation. Looking ahead, it is anticipated that competitive differentiation will evolve, with a shift from price-based competition to a focus on technological innovation and supply chain reliability. This transition underscores the importance of adaptability and forward-thinking strategies in maintaining a competitive advantage.

Key Companies in the US 3D Printing Plastics Market market include

Industry Developments

Recent developments in the US 3D Printing Plastics Market have highlighted significant growth trends and activities among key players. In September 2023, BASF announced an expansion of its Ultramid B3KG10 product line aimed at enabling sustainable applications in 3D printing, reflecting a growing emphasis on eco-friendly materials. Concurrently, Carbon secured a multi-million dollar investment aimed at enhancing their photopolymer offerings, indicative of the increased market interest in advanced materials for additive manufacturing.

Moreover, in August 2023, Stratasys acquired a 3D printing software firm to bolster its technological offerings amidst a competitive landscape, marking the growing trend of strategic mergers in this space. These activities have led to a notable valuation increase among manufacturers, as per industry reports from the US Department of Commerce, which indicated a burgeoning market worth approximately $1.3 billion. Over the past few years, there have been significant advancements, with GE Additive launching multiple initiatives aimed at leveraging additive manufacturing in aerospace sectors since March 2022, thereby capturing a larger share of the market.

The continued investment in Research and Development by companies like HP and 3D Systems signifies a commitment to innovation within the sector.

Future Outlook

US 3D Printing Plastics Market Future Outlook

The US 3D printing plastics market is poised for growth at 23.43% CAGR from 2024 to 2035, driven by technological advancements, increased adoption in manufacturing, and sustainability initiatives.

New opportunities lie in:

  • Development of bio-based 3D printing filaments for eco-friendly applications.
  • Expansion of on-demand 3D printing services for customized manufacturing solutions.
  • Integration of AI-driven design software to enhance product development efficiency.

By 2035, the market is expected to achieve substantial growth, solidifying its role in advanced manufacturing.

Market Segmentation

US 3D Printing Plastics Market Application Outlook

  • Prototyping
  • Manufacturing
  • Tooling
  • Medical
  • Aerospace

US 3D Printing Plastics Market Material Type Outlook

  • Thermoplastics
  • Thermosetting Plastics
  • Elastomers
  • Composites

US 3D Printing Plastics Market End Use Industry Outlook

  • Automotive
  • Healthcare
  • Consumer Goods
  • Aerospace
  • Education

Report Scope

MARKET SIZE 2024169.5(USD Million)
MARKET SIZE 2025209.22(USD Million)
MARKET SIZE 20351717.42(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)23.43% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledStratasys (US), 3D Systems (US), Materialise (US), HP Inc. (US), EOS (US), Formlabs (US), Carbon (US), Ultimaker (US), Markforged (US)
Segments CoveredApplication, Material Type, End Use Industry
Key Market OpportunitiesGrowing demand for sustainable materials in the US 3d printing plastics market presents significant opportunities.
Key Market DynamicsTechnological advancements drive innovation in the US 3D printing plastics market, enhancing production efficiency and material diversity.
Countries CoveredUS

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FAQs

What is the expected market size of the US 3D Printing Plastics Market in 2024?

The US 3D Printing Plastics Market is expected to be valued at 189.84 million USD in 2024.

What is the projected market size for the US 3D Printing Plastics Market by 2035?

By 2035, the US 3D Printing Plastics Market is projected to reach a valuation of 3295.0 million USD.

What is the expected CAGR for the US 3D Printing Plastics Market during the forecast period?

The expected CAGR for the US 3D Printing Plastics Market from 2025 to 2035 is 29.622%.

Which segment of the US 3D Printing Plastics Market will have the highest valuation in 2035?

The Photopolymer segment is expected to reach a valuation of 790.0 million USD in 2035.

What is the projected revenue for the Acrylonitrile Butane Styrene segment in 2024?

The Acrylonitrile Butane Styrene segment is expected to achieve revenues of 22.0 million USD in 2024.

Who are the major players in the US 3D Printing Plastics Market?

Key players include Henkel, BASF, Carbon, Sabic, ExOne, and Ultimaker among others.

What market trend is expected to drive growth in the US 3D Printing Plastics Market?

Emerging trends such as increasing demand for customized products are expected to drive market growth.

How much is the Polyamide segment expected to be valued at by 2035?

The Polyamide segment is projected to reach a valuation of 600.0 million USD by 2035.

What is anticipated to be the market size of Polylactic Acid in 2024?

The Polylactic Acid segment is anticipated to be valued at 42.0 million USD in 2024.

What opportunities exist for the US 3D Printing Plastics Market?

Opportunities are present in sectors like aerospace and automotive due to the increasing adoption of 3D printing technologies.

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