• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor
    Hero Background

    Extruded Polypropylene Foam Market

    ID: MRFR/CnM/26791-HCR
    128 Pages
    Sejal Akre
    October 2025

    Extruded Polypropylene Foam Market Research Report: By Product Type (Solid Profile Extruded Polypropylene Foam, Hollow Profile Extruded Polypropylene Foam), By Application (Automotive, Building & Construction, Packaging, Consumer Goods, Electronics, Medical), By End-Use Industry (Automotive, Building & Construction, Packaging, Consumer Goods, Electronics, Medical) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035.

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Extruded Polypropylene Foam Market Infographic
    Purchase Options

    Extruded Polypropylene Foam Market Summary

    The global extruded polypropylene foam market is projected to grow from 2.09 USD billion in 2024 to 3.87 USD billion by 2035.

    Key Market Trends & Highlights

    Extruded Polypropylene Foam Key Trends and Highlights

    • The market is expected to witness a compound annual growth rate (CAGR) of 5.76 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 3.87 USD billion, indicating robust growth potential.
    • in 2024, the market is valued at 2.09 USD billion, reflecting a solid foundation for future expansion.
    • Growing adoption of lightweight packaging solutions due to sustainability concerns is a major market driver.

    Market Size & Forecast

    2024 Market Size 2.09 (USD Billion)
    2035 Market Size 3.87 (USD Billion)
    CAGR (2025-2035) 5.74%

    Major Players

    Ravago, JSP Corporation, Armacell, INEOS Group, Formosa Plastics Corporation, LG Chem, Ltd., The Dow Chemical Company, ExxonMobil Chemical Company, LyondellBasell Industries Holdings B.V., TOTAL S.A., Sinopec, SABIC Tianjin Petrochemical Company, Ltd., Japan Polypropylene Corporation, SK Global Chemical Co., Ltd., Borealis AG

    Extruded Polypropylene Foam Market Trends

    Key Market Drivers:The growth of the extruded polypropylene foam market is primarily driven by its superior insulation properties, lightweight construction and versatility. These attributes make it an ideal material for applications in construction, packaging, and transportation. The increasing demand for energy-efficient buildings and the need for lightweight materials in automotive and aerospace industries further fuel market expansion.Opportunities to be Explored:Expanding into emerging markets and regions with high construction activity presents significant opportunities for manufacturers. Additionally, advancements in foam extrusion technology and the development of bio-based and biodegradable foams create new avenues for growth.

    Exploring applications in insulation, soundproofing, and cushioning in various industries holds further potential for market expansion.Trends in Recent Times:The extruded polypropylene foam market has witnessed a convergence of several key trends. Sustainability concerns drive the development of eco-friendly and recyclable foam solutions. Advanced foam extrusion techniques enable the production of foams with enhanced properties and reduced weight. The integration of technology into foams, such as smart sensors and antimicrobial coatings, further expands market applications.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    The growing demand for lightweight and durable materials in various industries is driving the expansion of the extruded polypropylene foam market, as it offers excellent insulation properties and versatility in applications.

    U.S. Department of Energy

    Extruded Polypropylene Foam Market Drivers

    Rising Demand from Automotive Sector

    The automotive industry is a significant driver for the Global Extruded Polypropylene Foam Market Industry, as manufacturers increasingly adopt lightweight materials to enhance fuel efficiency and reduce emissions. Polypropylene foam offers excellent thermal insulation and sound absorption properties, making it ideal for various automotive applications, including interior components and packaging. The demand for lightweight materials is projected to escalate, contributing to the market's growth. In 2024, the market value is estimated at 2.09 USD Billion, with expectations to reach 3.87 USD Billion by 2035, reflecting a robust CAGR of 5.76% from 2025 to 2035.

    Market Segment Insights

    Extruded Polypropylene Foam Market Product Type Insights

    The extruded polypropylene foam market is segmented into solid profile extruded polypropylene foam and hollow profile extruded polypropylene foam based on the product type. The solid profile segment is expected to dominate the extruded polypropylene foam market size in 2023. On the other hand, the hollow profile segment is projected to grow at a higher CAGR of 6.2% during the forecast period. This is so because the viability of the hollow profile foam segment is gaining substantial traction due to its lightweight and insulating properties.

    In 2023, the extruded polypropylene foam market size for the solid profile segment is expected to touch USD 1.2 billion while expanding at a CAGR of 5.5%.The hollow profile segment is anticipated to reach a $680 million value while expanding at a CAGR of 6.2%. Solid profile extruded polypropylene foam Solid profile extruded polypropylene foam is stronger and more rigid than its counterpart due to which the former holds more opportunities across various sectors. Moreover, it is multipurpose and, therefore, finds extensive applications in the automotive and construction sectors.

    In the automotive industry, solid profile extruded polypropylene foam is used as interior trim, dashboard components, and soundproofing materials in vehicles.The construction applications include the manufacturing of window frames, door panels, and roofing insulation. It also finds applications in the industrial sector as protective packaging, thermal insulation and buoyancy aids. Hollow profile extruded polypropylene foam Hollow profile extruded polypropylene foam is utilized across the packaging sector for maintaining a different temperature on the inside in order to preserve the packaging of perishable goods and temperature-sensitive products.

    The hollow profile extruded polypropylene foam market also has a stronghold in the construction sector as insulation for walls, roofs, and floors.Foam insulation boosts energy efficiency and lowers heating and cooling costs. In summary, both the solid profile and hollow profile extruded polypropylene foam find extensive applications across different sectors.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Extruded Polypropylene Foam Market Application Insights

    The most important applications of the Global Extruded Polypropylene Foam Market include the Building Construction, Automotive, Packaging, Consumer Goods, Electronics and medical segments. The Building Construction segment possessed a better market share in 2023, and it is anticipated to dominate the sector in the entire period. This fact occurs due to the growth of the demand for lighter and more efficient energy materials in house construction activities.

    Besides, the Packaging segment will also demonstrate a significant sector during the considered forecast period as a result of growing demand for lighter and more secure packaging materials in the electronic and food industries.The Automotive sector is also expected to grow at a stable rate attributable to the increasing demand for lighter and energy-efficient vehicles.

    Extruded Polypropylene Foam Market End-Use Industry Insights

    The end-use industry segment plays a crucial role in shaping the Global Extruded Polypropylene Foam Market landscape. Automotive, building construction, packaging, consumer goods, electronics, and medical industries are key end-use sectors for extruded polypropylene foam. In 2023, the automotive industry held the largest market share due to the increasing demand for lightweight and durable materials in vehicle manufacturing.

    The building construction sector is projected to witness significant growth in the coming years, driven by the rising demand for insulation and soundproofing materials in residential and commercial buildings.Packaging applications are expected to remain a major growth driver for the extruded polypropylene foam market, owing to its protective and cushioning properties. Consumer goods, electronics, and medical industries are also expected to contribute to the market growth, driven by the increasing demand for lightweight and impact-resistant materials in various applications.

    Get more detailed insights about Extruded Polypropylene Foam Market

    Regional Insights

    The Global Extruded Polypropylene Foam Market segmentation by region includes North America, Europe, APAC, South America and MEA. The North American region holds the largest market share due to the presence of major automotive and construction industries. Europe is the second-largest market, followed by APAC. The APAC region is expected to grow at the highest CAGR during the forecast period due to the increasing demand for lightweight and durable materials in various industries. South America and MEA are expected to witness steady growth in the coming years.

    Extruded Polypropylene Foam Market Regional

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in Extruded Polypropylene Foam Market are constantly striving to gain a competitive advantage by developing innovative products and expanding their global reach. They are also focusing on strategic partnerships and acquisitions to strengthen their market position. Leading Extruded Polypropylene Foam Market players are investing heavily in research and development to create new and improved products. They are also expanding their production capacity to meet the growing demand for extruded polypropylene foam.

    The extruded Polypropylene Foam Market industry is expected to witness significant growth in the coming years, driven by the increasing demand for lightweight and durable materials in various end-use industries. The competitive landscape of the Extruded Polypropylene Foam Market is expected to remain dynamic, with new entrants and existing players vying for market share.A leading company in the Global Extruded Polypropylene Foam Market is Ravago. The company offers a wide range of extruded polypropylene foam products, including sheets, rolls, and blocks. Ravago has a strong global presence, with manufacturing facilities in North America, Europe, and Asia.

    The company is focused on providing high-quality products and excellent customer service. Ravago is committed to sustainability and has implemented a number of initiatives to reduce its environmental impact. Another leading company in the Global Extruded Polypropylene Foam Market is JSP Corporation. The company offers a wide range of extruded polypropylene foam products, including sheets, rolls, and blocks. JSP Corporation has a strong global presence, with manufacturing facilities in North America, Europe, and Asia. The company is focused on providing high-quality products and excellent customer service.

    JSP Corporation is committed to sustainability and has implemented a number of initiatives to reduce its environmental impact.A major competitor in the Global Extruded Polypropylene Foam Market is Armacell. The company offers a wide range of extruded polypropylene foam products, including sheets, rolls, and blocks. Armacell has a strong global presence, with manufacturing facilities in North America, Europe, and Asia. The company is focused on providing high-quality products and excellent customer service. Armacell is committed to sustainability and has implemented a number of initiatives to reduce its environmental impact.

    Key Companies in the Extruded Polypropylene Foam Market market include

    Industry Developments

    Rising demand for lightweight and durable materials in the automotive and packaging industries is driving market growth. Increasing adoption of EPP foam in construction and consumer goods applications is further contributing to market expansion. Key developments in the industry include the launch of new EPP foam grades with enhanced properties and the expansion of production capacities by major manufacturers. The market is expected to witness continued growth in the coming years, driven by increasing demand from emerging economies and technological advancements.

    Future Outlook

    Extruded Polypropylene Foam Market Future Outlook

    The Global Extruded Polypropylene Foam Market is projected to grow at a 5.74% CAGR from 2025 to 2035, driven by increasing demand in packaging, automotive, and construction sectors.

    New opportunities lie in:

    • Develop eco-friendly foam solutions to cater to sustainability-focused consumers.
    • Invest in advanced manufacturing technologies to enhance production efficiency.
    • Expand market presence in emerging economies to capture new customer segments.

    By 2035, the market is expected to exhibit robust growth, reflecting evolving consumer preferences and technological advancements.

    Market Segmentation

    Extruded Polypropylene Foam Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Extruded Polypropylene Foam Market Application Outlook

    • Automotive
    • Building Construction
    • Packaging
    • Consumer Goods
    • Electronics
    • Medical

    Extruded Polypropylene Foam Market Product Type Outlook

    • Solid Profile Extruded Polypropylene Foam
    • Hollow Profile Extruded Polypropylene Foam

    Extruded Polypropylene Foam Market End-Use Industry Outlook

    • Automotive
    • Building Construction
    • Packaging
    • Consumer Goods
    • Electronics
    • Medical

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 2.09 (USD Billion)
    Market Size 2025 2.21 (USD Billion)
    Market Size 2035 3.87 (USD Billion)
    Compound Annual Growth Rate (CAGR) 5.74% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled INEOS Group, Formosa Plastics Corporation, LG Chem, Ltd., The Dow Chemical Company, ExxonMobil Chemical Company, LyondellBasell Industries Holdings B.V., TOTAL S.A., Sinopec SABIC Tianjin Petrochemical Company, Ltd., Japan Polypropylene Corporation, SK Global Chemical Co., Ltd., Borealis AG, Ravago Manufacturing Americas, Inc., SABIC, Mitsui Chemicals, Inc.
    Segments Covered Product Type, Application, End-Use Industry, Regional
    Key Market Opportunities 1.       Increased automotive production 2.       rising demand for packaging 3.       growing construction sector 4.       expanding the healthcare industry and 5.       advancements in extrusion technology
    Key Market Dynamics 1.       Rising demand in the automotive sector 2.       growing preference for lightweight materials 3.       increasing use in packaging applications 4.       expanding the construction industry and 5.       technological advancements
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What was the projected valuation of the Extruded Polypropylene Foam market in 2025?

    The Extruded Polypropylene Foam market was anticipated to reach a valuation of approximately 2.21 billion USD in 2025.

    What is the projected CAGR of the Extruded Polypropylene Foam market from 2025 to 2034?

    Extruded Polypropylene Foam Market is projected to grow at a CAGR of 5.74% during the forecast period, 2025-2035

    What is the expected valuation of the Extruded Polypropylene Foam market by 2034?

    By 2034, the Extruded Polypropylene Foam market is projected to reach a valuation of approximately 3.66 billion USD.

    Which region is anticipated to hold the largest market share for Extruded Polypropylene Foam by 2035?

    The Asia-Pacific region is expected to dominate the Extruded Polypropylene Foam market, accounting for a significant portion of the global market share.

    What are some of the key applications of Extruded Polypropylene Foam?

    Extruded Polypropylene Foam finds applications in various industries, including construction, automotive, packaging, and consumer goods.

    Who are some of the major competitors in the Extruded Polypropylene Foam market?

    Key players in the Extruded Polypropylene Foam market include BASF, SABIC, and JSP Corporation.

    What is the primary growth driver for the Extruded Polypropylene Foam market?

    The increasing demand for lightweight and energy-efficient materials is a major growth driver for the Extruded Polypropylene Foam market.

    What is the expected impact of technological advancements on the Extruded Polypropylene Foam market?

    Technological advancements are anticipated to enhance the performance and applications of Extruded Polypropylene Foam, further driving market growth.

    How is the regulatory landscape expected to influence the Extruded Polypropylene Foam market?

    Government regulations related to environmental sustainability may impact the demand for Extruded Polypropylene Foam.

    What are the key challenges faced by the Extruded Polypropylene Foam market?

    Fluctuations in raw material prices and intense competition are among the challenges faced by the Extruded Polypropylene Foam market.

    Download Free Sample

    Kindly complete the form below to receive a free sample of this Report

    Case Study
    Chemicals and Materials