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Automotive Charge Air Cooler Market Trends

ID: MRFR//9571-HCR | 110 Pages | Author: Sejal Akre| July 2024

Automotive Charge Air Cooler Market Overview:


The Automotive Charge Air Cooler Market size was valued at USD 3 Billion in 2023. The Global Automotive Charge Air Cooler industry is projected to grow from USD 3.20 Billion in 2024 to USD 5.1 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 5.98% during the forecast period (2024-2032). Sales of CNG vehicles are rising, and turbocharger use is expanding, are the key market drivers enhancing the market growth.


Automotive Charge Air Cooler Market


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Automotive Charge Air Cooler Market Trends




  • Growing adoption of turbochargers is driving the market growth




There are several market trends in the automotive industry that define the market for automotive charge air coolers. Due to technical breakthroughs like the advent of CNG-powered vehicles, the modern automotive sector is currently experiencing significant disruption. These vehicles are becoming more and more popular because to certain cutting-edge benefits they offer, such increased fuel efficiency. The automakers have also introduced hybrid passenger vehicles with up to 34 km/l of mileage that are powered by both CNG and petrol. This has led to a greater uptake of these vehicles. In addition to this, the market for automotive charge air coolers is being propelled by the increasing use of turbochargers in automobiles. An internal combustion engine is connected to a turbocharger to increase power by delivering compressed air, allowing the engine to produce greater horsepower and torque. Turbochargers are becoming much more popular, especially in passenger cars, because they also increase a vehicle's combustion efficiency. Thus, increasing turbocharger deployment directly drives up demand for automobile charge coolers.


Charge air coolers are used to bring the temperature of the combustion air down to a level that is most beneficial for power production and fuel efficiency. The engine is able to generate the most power during combustion when the air is cooler and denser. It also reduces the quantity of fuel required. It is used by both passenger and commercial vehicles. The sector is growing as a result of consumer demand for cars with increased engine power, lower emissions, and less fuel consumption as well as an increase in the popularity of both passenger and commercial vehicles.


The rising output of cars is the main factor driving the high need for charge air coolers. As more cars are built, demand for charge air coolers grows along with the demand for engines and the parts that go with them. According to the European Automobile Manufacturers' Association (ACEA), there were 79.1 million automobiles produced worldwide in 2021, a 1.3% rise over the previous year. Another element driving up demand for charged air coolers is the increased popularity of turbocharged engines. The ability of turbochargers to boost an automobile's power output while lowering pollutants has led to a rise in their use. As more cars get turbocharger upgrades, there is a growing aftermarket need for charge air coolers. Another significant reason driving up demand for charge air coolers for engine upgrades is the expanding number of car owners. Charge air coolers are becoming more and more in demand as the majority of modern turbocharged engines are becoming more and more concerned with improving fuel efficiency and reducing exhaust emissions. Due to the use of very effective turbochargers and charge-air coolers, smaller and lighter engines may now produce the same amount of horsepower as older, bigger, and heavier engines. As a result, smaller, lighter engines have superior fuel economy. Thus, driving the Automotive Charge Air Cooler market revenue.


Automotive Charge Air Cooler Market Segment Insights:


Automotive Charge Air Cooler Type Insights


The Automotive Charge Air Cooler market segmentation, based on type, includes air-cooled charge air cooler and liquid-cooled charge air cooler. Air-cooled charge air cooler segment dominated the market in 2022. A fan module, fan motor, and guards are components of an air-cooled charge air cooler. As the name implies, these charge air coolers chill the air entering the engine using ambient air from outside.


Automotive Charge Air Cooler Engine Type Insights


The Automotive Charge Air Cooler market segmentation, based on engine type, includes gasoline engine and diesel engine. Gasoline engine segment dominated the Automotive Charge Air Cooler market in 2022. An internal combustion engine known as a petrol engine is one that runs on petrol, commonly known as petrol. The majority of vehicular vehicles use these engines for propulsion.


Automotive Charge Air Cooler Design Insights


The Automotive Charge Air Cooler market segmentation, based on design, includes fin & tube and bar & plate. Fin & tube segment dominated the Automotive Charge Air Cooler market in 2022. Similar to radiators, fin and tube charge air coolers use seamless or extruded tubes with fins to maximise heat transfer and boost tube strength. Most original equipment manufacturers use this design for their charge air coolers.


Automotive Charge Air Cooler Vehicle Type Insights


The Automotive Charge Air Cooler market segmentation, based on vehicle type, includes passenger cars and commercial vehicle. Passenger cars segment dominated the Automotive Charge Air Cooler market in 2022. The term "passenger car" refers to automobiles that are created specifically to transport people, have no more than eight seats, and weigh no more than 3.5 tonnes.


Automotive Charge Air Cooler Material Insights


The Automotive Charge Air Cooler market segmentation, based on material, includes aluminium, stainless steel, copper, and other. Aluminium segment dominated the Automotive Charge Air Cooler market in 2022. Aluminium charge air coolers have a high level of durability and aid manufacturers in adhering to strict emission standards.


Automotive Charge Air Cooler Sales Channel Insights


The Automotive Charge Air Cooler market segmentation, based on sales channel, includes OEM and aftermarket. OEM segment dominated the market in 2022. Globally, more than 80 million automobiles were built each year, providing enormous opportunities for producers of automotive air coolers.


Figure 1: Automotive Charge Air Cooler Market, by Sales Channel, 2024 & 2032 (USD Billion)


Automotive Charge Air Cooler Market, by Sales Channel, 2024 & 2032


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


Automotive Charge Air Cooler Regional Insights


By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The Asia Pacific Automotive Charge Air Cooler market dominated this market in 2022 (45.80%). Asia Pacific is home to some of the world's fastest-growing economies and populations, including China and India. The economies and industries of Asia are developing, which is driving up demand for goods like automobiles. Moreover, China’s Automotive Charge Air Cooler market held the largest market share, and the Indian Automotive Charge Air Cooler market was the fastest growing market in the Asia-Pacific region.


Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.


Figure 2: Automotive Charge Air Cooler Market Share By Region 2024 (USD Billion)


Automotive Charge Air Cooler Market Share By Region 2024


Source: Secondary Research, Primary Research, MRFR Database and Analyst Review


The North America Automotive Charge Air Cooler Market is expected to register significant growth from 2024 to 2032. In the United States, the auto industry is developed. According to the Centre for Auto Research (CAR), 12.2 million cars will be produced in the United States this year. The centre also predicted that by 2028, the United States will sell 17.6 million vehicles. Further, the U.S. Automotive Charge Air Cooler market held the largest market share, and the Canada Automotive Charge Air Cooler market was the fastest growing market in the North America region.


Europe Automotive Charge Air Cooler market accounted for the healthy market share in 2022. A few of the key variables anticipated to propel market revenue growth in this area include rising production of light commercial vehicles and passenger cars along with strict emission standards. Further, the German Automotive Charge Air Cooler market held the largest market share, and the U.K Automotive Charge Air Cooler market was the fastest growing market in the European region


Automotive Charge Air Cooler Key Market Players & Competitive Insights


Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Automotive Charge Air Cooler market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, the Charge Air Cooler Industry must offer cost-effective items.


Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Automotive Charge Air Cooler Industry to benefit clients and increase the market sector. In recent years, the Automotive Charge Air Cooler Industry has offered some of the most significant advantages to medicine. Major players in the Automotive Charge Air Cooler market, including MAHLE Gmbh, Delphi Technologies Dana Limited, Vestas Aircoil a/s, Bell Intercoolers, Rad Co. Ltd., Valeo, Spectra Premium, Conflux Technology, and Modine Manufacturing Company, are attempting to increase market demand by investing in research and development operations.


Conflux Technology is a provider of solutions for additive manufacturing (AM) with a focus on fluid and thermal engineering. Conflux Technology, a pioneer in heat transfer technology, announced the commercial release of its first pre-designed, 3D-printed vehicle water charge air cooler in June 2022.


Power-conveyance and energy-management systems for automotive and industrial applications are produced and distributed by Dana Inc (Dana). Front drive rigid axles, rear drive rigid axles, rear drive units, power transfer units, electromechanical propulsion systems, gearboxes, driveshafts, tyre inflation systems, electronic controls, torque converters, all-wheel drive (AWD) systems, hydraulic valves, pumps and motors, gaskets, heat shields, sealing systems differentials and heat transfer products are some of its main products. Dana Incorporated invests USD 9 million to build a new factory in Novi, Michigan, US, in February 2022.


Key Companies in the Automotive Charge Air Cooler market include



  • MAHLE Gmbh

  • Delphi Technologies Dana Limited

  • Vestas Aircoil a/s

  • Bell Intercoolers

  • Rad Co. Ltd.

  • Valeo

  • Spectra Premium

  • Conflux Technology

  • Modine Manufacturing Company


Automotive Charge Air Cooler Industry Developments


April 2021:In Virginia, United States, Modine Manufacturing Company increased its manufacturing capacity.


February 2019:Delphi Technology, based in London, moved its production facilities there.


Automotive Charge Air Cooler Market Segmentation:


Automotive Charge Air Cooler Type Outlook



  • Air-Cooled Charge Air Cooler

  • Liquid-Cooled Charge Air Cooler


Automotive Charge Air Cooler Engine Type Outlook



  • Gasoline Engine

  • Diesel Engine


Automotive Charge Air Cooler Design Outlook



  • Fin & Tube

  • Bar & Plate


Automotive Charge Air Cooler Vehicle Type Outlook



  • Passenger Cars

  • Commercial Vehicle


Automotive Charge Air Cooler Material Outlook



  • Aluminium

  • Stainless Steel

  • Copper

  • Other


Automotive Charge Air Cooler Sales Channel Outlook



  • OEM

  • Aftermarket


Automotive Charge Air Cooler Regional Outlook


North America



  • US

  • Canada


Europe



  • Germany

  • France

  • UK

  • Italy

  • Spain

  • Rest of Europe


Asia-Pacific



  • China

  • Japan

  • India

  • Australia

  • South Korea

  • Australia

  • Rest of Asia-Pacific


Rest of the World



  • Middle East



  • Africa



  • Latin America


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