Certified Global Research Member
Isomar fd.webp Wcrc 57.webp
Key Questions Answered
  • Global Market Outlook
  • In-depth analysis of global and regional trends
  • Analyze and identify the major players in the market, their market share, key developments, etc.
  • To understand the capability of the major players based on products offered, financials, and strategies.
  • Identify disrupting products, companies, and trends.
  • To identify opportunities in the market.
  • Analyze the key challenges in the market.
  • Analyze the regional penetration of players, products, and services in the market.
  • Comparison of major players’ financial performance.
  • Evaluate strategies adopted by major players.
  • Recommendations
Why Choose Market Research Future?
  • Vigorous research methodologies for specific market.
  • Knowledge partners across the globe
  • Large network of partner consultants.
  • Ever-increasing/ Escalating data base with quarterly monitoring of various markets
  • Trusted by fortune 500 companies/startups/ universities/organizations
  • Large database of 5000+ markets reports.
  • Effective and prompt pre- and post-sales support.

Aerospace Foams Market Size

ID: MRFR//7020-HCR | 185 Pages | Author: Anshula Mandaokar| May 2024

The market dynamics and growth trajectory of the Aerospace Foams Market are influenced by a range of market factors that collectively shape it. One reason for the hike in this market is that the airplane industry requires lightweight materials. Therefore, airlines are focusing on fuel efficiency, which has made aerospace foams popular due to their lightweight but strong characteristics. In addition, there have been significant impacts on the aerospace foams market from technology and material sciences innovation. Continuous research and development have led to the production of new foams with improved properties such as efficient heat insulation, fire prevention, and sound absorption, among others. Not only do these technological improvements meet stringent safety standards in aviation, but they also open up opportunities for product differentiation among marketers.
The cyclical nature of the aerospace industry also affects global aerospace foam markets. Variations in airplane manufacturing cycles, as well as economic conditions and geopolitical factors, can contribute to changes in demand for advanced foam solutions used in aerospace industries. For instance, during recessionary times or political unrest, there could be a slowdown in aircraft orders, hence affecting demand for aerospace foams. For example, economic recessions or periods of political instability may lead to a reduction in the number of aircraft ordered, thus reducing any potential demand or propelling its decrease. Therefore, governments enact laws and regulations aimed at safeguarding both passengers' lives alongside landings while at the same time regulating air pollution caused by airplanes, i.e., the noise emitted. Also, environmental considerations require manufacturers to use eco-friendly products like most homes, which contain such products that align with this commitment and will help them reduce their ecological footprints.
In addition to being dependent on the commercial aviation sector, the aerospace foams market also responds to defense and space sector developments. Unique applications for military aircraft and space vehicles necessitate distinct foam coverings. Another important aspect shaping the dynamics of these markets is competition between players who have captured major shares. For a firm to increase its market share, it should either merge with another firm or be acquired by another one so that it can widen its product portfolio. Besides, the presence of well-established companies with global reach shapes the competitive landscape of this industry. At the same time, new players trigger innovation and introduce fresh products into the market in order to adapt to emerging industry needs.

Aerospace Foams Market Overview


Aerospace Foam Market Value is projected to be worth USD 10.17 billion by 2028, registering a CAGR of 11% during the forecast period (2021 - 2028)., The market was valued at USD 5.13 billion in 2021.


Aerospace foams are cellular structured materials that are utilized for cushioning and insulation. Some of the features such as rigidity, tensile strength, lightweight, and durability are highly expected by the aerospace industry. 


Aerospace foams are intensively utilized in aircrafts irrespective of their types for comfortable seating and lightweight infrastructure. The military aircraft are incorporating high-end materials for the seating with the beneficiary properties such as lightweight and supreme durability. Moreover, the demand for PU foams in the aerospace industry is rapidly increasing owing to their affordability, fuel efficiency, lower installation costs, and fire-resistant properties. The metal foams are incorporated in applications where the demand for mechanical strength is higher. Especially the military aircraft and the combating aircraft require durability and higher mechanical strength. The presence of established market players across the globe and the emergence of advanced materials in the industry are stimulating the overall growth of the Aerospace foams industry.


COVID 19 Analysis


The COVID 19 has negatively impacted several industrial verticals owing to the restrictions in movements, stringent government regulations, and reduced production and manufacturing activities. The rate of passengers in commercial aviation has reduced drastically owing to the restrictions imposed by the governments of several countries. On the other hand, the challenges such as cost-cutting measures and the cancellation of the flights, and postponement throughout the pandemic have also impacted the Aerospace foams market growth negatively.


A recent report from International Civil Aviation Organization ICAO has reported about the loss of sales in the aerospace industry, where the loss was accounted for over USD 370 billion in sales during the pandemic. The loss was primarily due to travel bans, delayed orders from the airline companies. 


Market dynamics


Market drivers


The increasing demand among a huge population for the lower cost carrier airlines is considered as the primary growth-stimulating factor for the Aerospace foams industry. Moreover, the increasing urbanization and favorable governmental investment in military aircraft were also boosting the overall growth of the Aerospace foams industry in recent years. 


The potential benefits of the polyurethane foams such as excellent absorption, cushioning formulations are increasing the overall utilization in the applications such as flight decks, interior cabins. Such factors are propelling the overall growth of the Aerospace foams industry.


Market opportunities


The recent R &D development in the Aerospace foams industry which has brought in the flame and heat resistant foams and increased production of the bio-based polyols which are intensively used in the manufacturing process of these aerospace foams are expected to increase the Aerospace foams market value during the forecast period. Moreover, the favorable investments in the defense sectors and military aerospace sectors are presenting lucrative opportunities for the overall growth of the Aerospace foams industry.


The increasing inclination of the huge population towards traveling and documenting their travel experience combined with the increasing utilization of social media is expected to boost the overall growth of the Aerospace foams industry during the forecast period. Some of the recent reports state that the commercial fleet is expected to reach over 50,660 airplanes by the year 2038 owing to the increasing travel rates across the globe.


Market restraints


The manufacturing of polyurethane foams releases hazardous vapors and aerosols that potentially cause irritation and sensitization for the staff working in the industry. Such factors could lead to lung damage, asthma, and other respiratory breathing problems. Such factors are considered as the major restraining factors of the Aerospace foams industry.


The flammable property, weather ability, and thermal capacity of the polyurethane aerospace foams are also impacting the overall growth of the Aerospace foams market growth. 


Market challenges


The fluctuations in the raw materials and their prices are considered as the major challenges for the overall growth of Aerospace foams. Additionally, the costs incurred in the manufacturing processes and the energy spent for the manufacturing processes are considered as the major challenge for the overall growth of the Aerospace foams industry.


The spray aerospace foams were utilized in several applications, however, the health-related concerns that arise due to the improper mixing technique and correlated symptoms with the volatile organic compounds were considered as the major challenge in the Aerospace foams market growth.


Cumulative growth analysis


The Aerospace foam market value was at USD 5.13 billion in the year 2021 and it is expected to surpass the market value of over USD 10.71 billion by the year 2028 while registering a CAGR of 11% during the forecast period. The Aerospace foams market value was rapidly increasing owing to the advancements in the characteristic features of these foams. In recent years, there have been several product launches and advancements brought into the product materials, which are impacting the overall growth of the Aerospace foams industry. Also, the growth of the commercial aviation industry is demanding lightweight and fuel-efficient aircraft with comfortable seating arrangements. Among the general aircraft, commercial aircraft, and military aircraft, the commercial aircraft, and military aircraft are intensively utilizing the Aerospace foams owing to the increasing investments and favorable government regulations. 


Moreover, the potential benefits of Polyurethane foams increase their utilization in the industry. Some of the features include higher rigidity, closed-cell structure, water and fire resistance, excellent durability, and so on.


Value chain analysis


The Aerospace foams market growth is highly influenced by the fuel industry and the aerospace component manufacturing industries. The fluctuation in the fuel prices and the efficient operations and management in the Aerospace industry is stimulating the overall growth of the Aerospace foams industry. The market value of the Aerospace foam industry had not been affected by the widespread of COVID 19, the market value has risen from USD 865 million in the year 2019 to USD 690 million in the year 2020, despite the reduction in the commercial sectors.


The changing inclination among a huge population towards the travel and emerging economies are presenting lucrative opportunities for the overall growth of the Aerospace foams industry. The open cell insulation and the vibration isolation mounts are utilized in the aerospace industries for their beneficiary features such as light-weight and fire-resistant properties, improved passenger comfort, efficient fuel management, and lower installation costs. 


Segment overview


Based on the Material type




  • PU foams




  • PE foams




  • Melamine foams




  • Metal foams




  • PMI/Polyimide foams




  • Others




Based on Aircraft type




  • Commercial aircraft




  • Military aircraft




  • General aviation




  • Regional aircraft




  • Helicopters




Based on application




  • Electrical Components




  • Flight Deck Pads




  • Floor Coverings




  • Interior Panel Structures




  • Aircraft Seats




Regional analysis


North America is considered as the leading market player in the Aerospace foams industry over other potential regions. Some of the leading market players in the Aerospace foams industry are expanding their operations owing to the rising number of air passengers in the region. Moreover, the favorable military expenditure across the regions is also impacting the overall growth of the Aerospace foams industry in recent years. Additionally, some of the established airline manufacturers are investing in manufacturing and repair services and are stimulating the overall growth of the Aerospace foams industry.


Other than these, the export activities in the countries like France, China, Germany are further stimulating the Aerospace foams market growth, with the increasing consumer spending in the industry. Canada is considered as the leading in the Aerospace foams market growth owing to the ranking in several categories, such as civil flight simulation, civil engine production, and aircraft production. Also, over 70% of the aerospace industrial exports are carried out the country to over 190 countries across the globe. These factors are considered as the major drivers of Aerospace foam's market growth across the region.


Competitive landscape




  • BASF SE




  • Huntsman Corporation




  • ARMACELL




  • Boyd Corporation




  • Evonik Industries




  • Rogers Corporation




  • SABIC Innovative Plastics




  • General Plastics Manufacturing Company




  • Zetofoams Plc




  • ERG Materials




  • Aerospace Corporation




  • ERG Aerospace Corporation




  • Aerofoam Industries




  • Technifab Inc.




  • Mueller




  • Everchem Specialty Chemicals




  • UFP Technologies




  • Solvay




Recent developments


One of the leading market players has designed the individual seats with sensors to monitor the temperature and seat belt statuses, overhead storage bins, air quality of the cabins, and damages in the aircraft. The real-time data are sent to the flight attendants.


In the year 2019, one of the leading chemical industries, BASF SE has introduced the first particle foam that is based on polyethersulfone PESU. The foams were approved by the aircraft industry owing to the properties such as low heat release, low smoke density, low fire smoke, and toxicity.


Report Overview


This report has covered




  • Market overview




  • COVID 19 Analysis




  • Market dynamics




  • Cumulative growth analysis




  • Value chain analysis




  • Segment overview




  • Regional analysis




  • Competitive landscape




  • Recent developments




Segmentation Table


Based on Material type




  • PU foams




  • PE foams




  • Melamine foams




  • Metal foams




  • PMI/Polyimide foams




  • Others




Based on Aircraft type




  • Commercial aircraft




  • Military aircraft




  • General aviation




  • Regional aircraft




  • Helicopters




Based on application




  • Electrical Components




  • Flight Deck Pads




  • Floor Coverings




  • Interior Panel Structures




  • Aircraft Seats



Leading companies partner with us for data-driven Insights
client_1 client_2 client_3 client_4 client_5 client_6 client_7 client_8 client_9 client_10
Kindly complete the form below to receive a free sample of this Report
Please fill in Business Email for Quick Response

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

Purchase Option
Single User $ 4,950
Multiuser License $ 5,950
Enterprise User $ 7,250
Compare Licenses
Tailored for You
  • Dedicated Research on any specifics segment or region.
  • Focused Research on specific players in the market.
  • Custom Report based only on your requirements.
  • Flexibility to add or subtract any chapter in the study.
  • Historic data from 2014 and forecasts outlook till 2040.
  • Flexibility of providing data/insights in formats (PDF, PPT, Excel).
  • Provide cross segmentation in applicable scenario/markets.