Policies promoting electric vehicle adoption is driving the global electric vehicle range extender market, are expected to drive market expansion in the near future at a CAGR of 13.9% during the forecast period 2025 to 2035

Market Research Future (MRFR) has published a cooked research report on the “Global Electric Vehicle Range Extender Market” that contains information from 2019 to 2035.

The Global Electric Vehicle Range Extender Market is estimated to register a CAGR of 13.9% during the forecast period of 2025 to 2035.

MRFR recognizes the following companies as the key players in the Global Electric Vehicle Range Extender Market— include Mahle GMBH, Saic Motor Corporation Limited, Hyundai Mobis, ZF Friedrichshafen Ag, Ballard Power Systems, Magna International Inc, Toyota Motor Corporation, Allison Transmission, Ceres, Schaeffler Ag, Nissan Motor Co., Ltd, Cosworth, HYLIION Inc, Ab Volvo, Stellantis and among others.

Market Highlights

The Global Electric Vehicle Range Extender Market is estimated to register a CAGR of 13.9% during the forecast period and is estimated to reach USD 6.82 Billion by 2035.

The rising consumer demand for electric vehicles (EVs) with extended driving ranges is significantly propelling the growth of the electric vehicle range extender market. As buyers seek EVs that can travel longer distances without frequent recharging, particularly for extended trips or in regions with limited charging infrastructure, manufacturers are integrating range-extending technologies like hybrid powertrains and fuel cells. For example, Allison Transmission’s eGen Flex provides up to 10 miles of full electric drive for transit buses, while Mercedes-Benz’s eCitaro Fuel Cell buses leverage hydrogen fuel cells to achieve ranges of 350–400 km. 

Similarly, HORSE’s range extender powertrain offers a total range of 800 km, including 200 km of pure electric drive, catering to diverse operational needs. These solutions address range anxiety and enhance reliability, making them ideal for industries such as public transit and logistics, where continuous service is paramount. By combining electric propulsion with auxiliary power sources, range extenders bridge the gap between current battery limitations and the need for practical, long-range EVs, thereby fueling market expansion.

Segment Analysis

The Global Electric Vehicle Range Extender Market has been segmented based on By Technology, By Vehicle Type, By Application.

Based on technology, the global Electric vehicle range extender market has been segmented into Internal Combustion Engine (ICE) Range Extender, Fuel Cell Range Extender. The Internal Combustion Engine (ICE) Range Extender segment dominated the global market in 2024, while the Fuel Cell Range Extender segment is projected to be the fastest growing segment during the forecast period.

Internal Combustion Engine (ICE) range extenders are auxiliary engines used in electric vehicles (EVs) to generate electricity and recharge the battery once it is depleted, thereby extending the vehicle’s driving range. These systems are especially useful in range-extended EVs, where electric motors drive the wheels, but a small ICE steps in when needed. Several models have employed ICE range extenders with varying engine sizes. The BMW i3 Range Extender features a compact 0.6-liter two-cylinder gasoline engine designed to maintain the battery charge when it drops below a certain level, effectively doubling the vehicle's range without directly powering the wheels. The Chevrolet Volt, on the other hand, uses a 1.5-liter four-cylinder engine. It operates similarly, generating electricity to support continued driving once the initial electric range is depleted.

Based on vehicle type, the global electric vehicle range extender market has been segmented into Passenger Cars, Commercial Vehicles (Light Commercial Vehicles, Heavy Commercial Vehicles). The Passenger Cars segment dominated the global market in 2024, while the Commercial Vehicles       segment is projected to be the fastest growing segment during the forecast period.

The Indian electric passenger vehicle (EV) market achieved a record-breaking 99,068 units sold in CY2024, a 20% increase from 82,563 units in CY2023. This growth, due to the wallet-friendly EVs like SUVs, sedans, and hatchbacks, reflects a shift toward e-mobility despite higher upfront costs compared to petrol or diesel vehicles. From 2015 to 2024, nearly 250,000 electric PVs were sold in India, with October 2024 marking the peak at 11,361 units, up 49% year-on-year. However, increased competition has reduced market leader Tata Motors’ share to its lowest in three years.

Based on Application, the global electric vehicle range extender market has been segmented into Fleet Vehicles, Public Transport Vehicles, Personal Vehicles. The Fleet Vehicles segment dominated the global market in 2024, while the Personal Vehicles segment is projected to be the fastest growing segment during the forecast period.

Fleet vehicles represent one of the most promising applications for EVs with range extenders in India’s evolving commercial mobility landscape. Operating across logistics, last-mile delivery, urban transport, and corporate mobility, fleets demand high uptime, route flexibility, and predictable cost of ownership. 

While full battery electric vehicles (BEVs) are gaining traction, range limitations and inadequate charging infrastructure continue to hinder their adoption for longer or variable routes. EVs with range extenders offer a practical solution by combining the benefits of electric drivetrains—such as lower emissions and quieter operation—with the reliability of an auxiliary power unit that kicks in once the battery depletes. This hybrid setup ensures vehicles can complete long shifts without range anxiety or extended charging downtime, which is critical for fleet operators prioritizing operational efficiency.

Regional Analysis

Based on the Region, the global Electric Vehicle Range Extender is segmented into North America, Europe, Asia-Pacific, South & Central America and Middle East & Africa. North America dominated the global market in 2024, while the Asia Pacific is projected to be the fastest growing segment during the forecast period.

Major demand factors driving the North America market are the increasing demand for electric vehicle (EV) range extenders in North America is growing due to the combination of consumer needs, infrastructure limitations, and supportive policies. Range extenders, such as internal combustion engines (ICE) or fuel cell systems, address range anxiety key barrier to EV adoption—by providing additional driving distance beyond the primary battery’s capacity. This is particularly relevant in North America, where long-distance travel is common, and charging infrastructure, while expanding, remains uneven, especially in rural areas.

Key Findings of the Study

• The Global Electric Vehicle Range Extender Market is expected to reach USD 6.82 Billion by 2035, at a CAGR of 13.9% during the forecast period.


• The Asia Pacific region accounted for the fastest growing in the global market.


• Based on Vehicle Type, the Passenger Cars segment was attributed to holding the largest market in 2024.


• Mahle GMBH, Saic Motor Corporation Limited, Hyundai Mobis, ZF Friedrichshafen Ag, Ballard Power Systems, Magna International Inc, Toyota Motor Corporation, Allison Transmission, Ceres, Schaeffler Ag, Nissan Motor Co., Ltd, Cosworth, HYLIION Inc, Ab Volvo, Stellantis and among others are the key market players.