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US Automotive Composites Market

ID: MRFR/CnM/18935-HCR
100 Pages
Garvit Vyas
October 2025

US Automotive Composites Market

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US Automotive Composites Market Summary

As per Market Research Future analysis, the US automotive composites market size was estimated at 1317.0 USD Million in 2024. The US automotive composites market is projected to grow from 1445.14 USD Million in 2025 to 3658.05 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 9.7% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US automotive composites market is poised for growth driven by sustainability and technological advancements.

  • Sustainability initiatives are increasingly shaping the direction of the automotive composites market.
  • The electric vehicle segment is the fastest-growing area, reflecting a shift towards greener technologies.
  • Technological advancements in composite materials are enhancing performance and reducing weight in vehicles.
  • Rising demand for lightweight materials and regulatory pressure for emission reductions are key drivers of market growth.

Market Size & Forecast

2024 Market Size 1317.0 (USD Million)
2035 Market Size 3658.05 (USD Million)
CAGR (2025 - 2035) 9.73%

Major Players

BASF SE (DE), Toray Industries Inc (JP), SABIC (SA), Teijin Limited (JP), Hexcel Corporation (US), Mitsubishi Chemical Corporation (JP), Solvay SA (BE), Covestro AG (DE), DSM (NL)

US Automotive Composites Market Trends

The automotive composites market is currently experiencing a transformative phase, driven by the increasing demand for lightweight materials that enhance fuel efficiency and reduce emissions. This shift is largely influenced by stringent regulations aimed at minimizing environmental impact, which compel manufacturers to explore innovative solutions. Composites, known for their strength-to-weight ratio, are becoming integral in vehicle design, offering manufacturers the ability to create more efficient and sustainable vehicles. As a result, the automotive industry is witnessing a notable shift towards integrating advanced composite materials into various components, including body panels, interiors, and structural elements. Moreover, advancements in manufacturing technologies, such as automated processes and improved resin systems, are facilitating the adoption of composites in automotive applications. These innovations not only streamline production but also enhance the performance characteristics of the materials. The growing interest in electric vehicles (EVs) further propels the automotive composites market, as manufacturers seek to optimize weight and performance. Consequently, the landscape appears poised for continued growth, with an emphasis on sustainability and efficiency shaping future developments in the sector.

Sustainability Initiatives

The automotive composites market is increasingly influenced by sustainability initiatives, as manufacturers strive to reduce their carbon footprint. This trend is evident in the adoption of bio-based composites and recyclable materials, which align with environmental regulations and consumer preferences for greener products. Companies are investing in research to develop composites that not only meet performance standards but also contribute to a circular economy.

Technological Advancements

Technological advancements play a crucial role in the evolution of the automotive composites market. Innovations in manufacturing processes, such as automated fiber placement and advanced molding techniques, enhance the efficiency and quality of composite production. These developments enable manufacturers to produce complex geometries and lightweight structures, thereby improving vehicle performance and safety.

Electric Vehicle Integration

The integration of composites in electric vehicles is a prominent trend within the automotive composites market. As the demand for EVs rises, manufacturers are increasingly utilizing lightweight composite materials to enhance battery efficiency and overall vehicle range. This shift not only supports the performance of electric vehicles but also aligns with the industry's broader goals of sustainability and innovation.

Market Segment Insights

By Fiber Type: Glass Fiber (Largest) vs. Carbon Fiber (Fastest-Growing)

In the US automotive composites market, Glass Fiber holds the largest market share due to its widespread application and cost-effectiveness. It provides excellent mechanical properties and is extensively used in various automotive components, making it a preferred choice among manufacturers. In contrast, Carbon Fiber is gaining traction, though it represents a smaller share of the market compared to Glass Fiber. Its unique combination of lightweight and high strength is beginning to attract more automotive OEMs, particularly in performance and luxury vehicle segments. The growth trends within this segment reveal a robust demand for lightweight materials as automakers strive for improved fuel efficiency and reduced emissions. The push for sustainable and high-performance vehicles is driving the adoption of Carbon Fiber, noted as the fastest-growing segment due to its application in electric and hybrid vehicles. As technological advancements lower the production costs associated with Carbon Fiber, its market presence is expected to expand significantly in the coming years.

Fiber Type: Glass Fiber (Dominant) vs. Carbon Fiber (Emerging)

Glass Fiber is currently the dominant fiber type in the US automotive composites market, recognized for its durability, versatility, and affordability. It is commonly integrated into structural and non-structural components of vehicles, offering excellent resistance to environmental factors and optimizing vehicle weight without compromising safety or performance. On the other hand, Carbon Fiber, although considered emerging, is rapidly gaining popularity among auto manufacturers due to its superior strength-to-weight ratio. This unique property positions it as a favored option for high-performance and electric vehicles, where weight reduction plays a critical role in enhancing efficiency. As production processes become more refined and costs decrease, Carbon Fiber's adoption in the automotive sector is poised for significant growth.

By Manufacturing Process: Compression Molding (Largest) vs. Injection Molding (Fastest-Growing)

In the US automotive composites market, Compression Molding holds the largest share, being preferred for its efficiency and cost-effectiveness. Injection Molding is rapidly gaining traction due to its versatility and ability to produce complex geometries, making it the fastest-growing segment. As manufacturers increasingly adopt advanced technologies, the competition among these processes is intensifying. The growth trends in this segment are driven by the increasing demand for lightweight materials and sustainable manufacturing practices. Compression Molding is favored for high-volume production, while Injection Molding caters to customization and shorter production runs. Additionally, the rising focus on electric and hybrid vehicles boosts the demand for innovative materials and processes, driving the market further.

Compression Molding (Dominant) vs. Injection Molding (Emerging)

Compression Molding is the dominant force in the manufacturing process segment, renowned for its ability to produce strong, lightweight parts at a high volume. This method is particularly advantageous for bulk production as it minimizes waste and optimizes material use. On the other hand, Injection Molding is emerging as a significant player, offering unique advantages such as the capability to create intricate designs and reduced lead times. This process enables manufacturers to meet specific automotive requirements while focusing on innovation and efficiency. Both methodologies are essential to the evolving landscape of the automotive sector, responding to trends towards lightweighting and sustainable practices.

By Application: Exterior (Largest) vs. Interior (Fastest-Growing)

In the US automotive composites market, the application segment is characterized by three primary values: Exterior, Interior, and Powertrain. The Exterior segment holds the largest share due to its extensive use in body panels, bumpers, and other structural components, driven by the demand for lightweight materials that enhance fuel efficiency. Conversely, the Interior segment, while currently smaller, is rapidly gaining traction as manufacturers increasingly adopt composites for dashboards, door panels, and seating to improve aesthetics and reduce weight. The Powertrain segment, although vital, lags behind in terms of market share owing to the specialized nature of composite applications in this area. The growth trends within the application segment highlight the increasing shift towards sustainable and lightweight materials in automotive manufacturing. As environmental regulations tighten and consumer preferences shift towards fuel efficiency, both the Exterior and Interior segments are poised for growth. Technological advancements in composite materials and processing techniques are propelling the Interior segment to emerge as the fastest-growing application. Manufacturers are now focusing on integrating innovative composites to enhance vehicle performance while meeting strict sustainability benchmarks, setting the stage for a transformative evolution in automotive designs.

Exterior (Dominant) vs. Interior (Emerging)

The Exterior application segment dominates the US automotive composites market, recognized for its critical role in vehicle body components that require exceptional strength-to-weight ratios, durability, and aesthetic appeal. This segment benefits from the rising automotive trend toward lightweight materials that reduce fuel consumption without compromising safety. Composites such as fiberglass and carbon fiber are prevalent, offering superior resistance to corrosion and environmental impact. Meanwhile, the Interior segment is rapidly emerging as manufacturers recognize the need for enhanced designs and comfort in vehicles. The growth of this segment is fueled by innovations in composite materials that improve design flexibility and reduce overall vehicle weight. This shift reflects a broader industry commitment to improving vehicle performance and sustainability, with both segments leveraging advanced technology for superior product offerings.

Get more detailed insights about US Automotive Composites Market

Key Players and Competitive Insights

The automotive composites market is currently characterized by a dynamic competitive landscape, driven by innovation, sustainability, and the increasing demand for lightweight materials. Key players such as BASF SE (Germany), Toray Industries Inc (Japan), and Hexcel Corporation (US) are strategically positioning themselves to capitalize on these trends. BASF SE (Germany) focuses on developing advanced composite materials that enhance vehicle performance and reduce emissions, while Toray Industries Inc (Japan) emphasizes its commitment to sustainability through the production of eco-friendly composites. Hexcel Corporation (US) is leveraging its expertise in carbon fiber technology to meet the growing demand for lightweight solutions in the automotive sector. Collectively, these strategies contribute to a competitive environment that prioritizes technological advancement and environmental responsibility.In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach appears to be particularly effective in a moderately fragmented market, where the collective influence of key players shapes pricing and availability. The focus on supply chain optimization is crucial, especially as companies seek to mitigate risks associated with global disruptions. The competitive structure is evolving, with established players and new entrants vying for market share, thereby intensifying competition.

In October BASF SE (Germany) announced a partnership with a leading automotive manufacturer to develop a new line of bio-based composites aimed at reducing the carbon footprint of vehicles. This strategic move underscores BASF's commitment to sustainability and positions the company as a leader in eco-friendly automotive solutions. The collaboration is expected to enhance the performance of vehicles while appealing to environmentally conscious consumers, thereby strengthening BASF's market position.

In September Toray Industries Inc (Japan) unveiled a new production facility dedicated to the manufacturing of high-performance carbon fiber composites. This facility is anticipated to increase production capacity by 30%, enabling Toray to meet the rising demand from automotive manufacturers. The establishment of this facility not only reflects Toray's commitment to innovation but also enhances its competitive edge in the lightweight materials segment, which is crucial for improving fuel efficiency and reducing emissions.

In August Hexcel Corporation (US) expanded its product portfolio by introducing a new range of thermoplastic composites designed for automotive applications. This strategic expansion aims to cater to the growing demand for lightweight materials that offer enhanced durability and performance. By diversifying its offerings, Hexcel is likely to strengthen its market presence and attract a broader customer base, particularly among manufacturers focused on advanced vehicle design.

As of November the automotive composites market is witnessing significant trends such as digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances among key players are shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological advancement and supply chain reliability is becoming increasingly evident. Companies that prioritize innovation and sustainability are likely to differentiate themselves in this evolving market, positioning themselves for long-term success.

Key Companies in the US Automotive Composites Market include

Future Outlook

US Automotive Composites Market Future Outlook

The automotive composites market is projected to grow at a 9.73% CAGR from 2024 to 2035, driven by advancements in lightweight materials, sustainability initiatives, and increasing demand for fuel-efficient vehicles.

New opportunities lie in:

  • Development of bio-based composite materials for eco-friendly vehicles.
  • Integration of smart composites with embedded sensors for performance monitoring.
  • Expansion of recycling programs for composite materials in automotive manufacturing.

By 2035, the automotive composites market is expected to achieve substantial growth and innovation.

Market Segmentation

US Automotive Composites Market Fiber Type Outlook

  • Glass Fiber
  • Carbon Fiber

US Automotive Composites Market Application Outlook

  • Exterior
  • Interior
  • Powertrain

US Automotive Composites Market Manufacturing Process Outlook

  • Compression Molding
  • Injection Molding
  • Resin Transfer Molding

Report Scope

MARKET SIZE 20241317.0(USD Million)
MARKET SIZE 20251445.14(USD Million)
MARKET SIZE 20353658.05(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)9.73% (2025 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies Profiled["BASF SE (DE)", "Toray Industries Inc (JP)", "SABIC (SA)", "Teijin Limited (JP)", "Hexcel Corporation (US)", "Mitsubishi Chemical Corporation (JP)", "Solvay SA (BE)", "Covestro AG (DE)", "DSM (NL)"]
Segments CoveredFiber Type, Manufacturing Process, Application
Key Market OpportunitiesGrowing demand for lightweight materials enhances opportunities in the automotive composites market.
Key Market DynamicsGrowing demand for lightweight materials drives innovation and competition in the automotive composites market.
Countries CoveredUS
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FAQs

What is the expected market size of the US Automotive Composites Market in 2024?

The US Automotive Composites Market is expected to be valued at 1.5 USD Billion in 2024.

What is the projected market value for the US Automotive Composites Market by 2035?

By 2035, the market is projected to reach a value of 3.5 USD Billion.

What is the expected Compound Annual Growth Rate (CAGR) for the US Automotive Composites Market from 2025 to 2035?

The expected CAGR for the US Automotive Composites Market is 8.007% from 2025 to 2035.

How is the US Automotive Composites Market segmented by fiber type?

The market is segmented into Glass Fiber and Carbon Fiber.

What is the expected market size for Glass Fiber in the US Automotive Composites Market in 2024?

The market size for Glass Fiber is projected to be 0.8 USD Billion in 2024.

What is the forecasted market size for Carbon Fiber in the US Automotive Composites Market by 2035?

The forecasted market size for Carbon Fiber is expected to be 1.6 USD Billion by 2035.

Who are the key players in the US Automotive Composites Market?

Key players in the market include PROCOMPOSITES, BASF, DSM, and Owens Corning.

What growth drivers are influencing the US Automotive Composites Market?

Innovation in materials and increasing demand for lightweight automotive components are key growth drivers.

What opportunities exist in the US Automotive Composites Market?

Emerging technologies in composite manufacturing present significant opportunities in the market.

How does the current global scenario impact the US Automotive Composites Market?

The ongoing global trends and supply chain dynamics are likely to affect the market's growth trajectory.

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