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US PC Based Automation Market

ID: MRFR/SEM/17277-HCR
200 Pages
Garvit Vyas
October 2025

US PC Based Automation Market Size, Share and Research Report by End Use (Industrial, Commercial, Residential, Transportation, Utilities), by Component (Hardware, Software, Services, Control Systems, Networking Equipment), by Technology (Programmable Logic Controller, Distributed Control System, Human Machine Interface, Supervisory Control and Data Acquisition, Industrial Internet of Things), by Application (Manufacturing Automation, Process Automation, Building Automation, Energy Management, Transportation Automation), by Deployment Type (O... read more

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US PC Based Automation Market Summary

As per analysis, the US Pc Based Automation Market is projected to grow from USD 4.23 Billion in 2025 to USD 6.11 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.78% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US PC Based Automation Market is poised for substantial growth driven by technological advancements and increasing demand for automation solutions.

  • The integration of Artificial Intelligence is transforming the landscape of manufacturing automation, enhancing efficiency and productivity.
  • Edge computing is emerging as a pivotal trend, particularly in process automation, facilitating real-time data processing and decision-making.
  • A heightened focus on cybersecurity measures is becoming essential as industries increasingly rely on automated systems.
  • The market is primarily driven by the increased demand for automation solutions and government initiatives supporting technological advancements.

Market Size & Forecast

2024 Market Size 4.06 (USD Billion)
2035 Market Size 6.11 (USD Billion)
CAGR (2025 - 2035) 3.78%

Major Players

Rockwell Automation (US), Siemens (US), Schneider Electric (US), Beckhoff Automation (US), Mitsubishi Electric (US), National Instruments (US), Honeywell (US), Emerson Electric (US), ABB (US)

US PC Based Automation Market Trends

The US Pc Based Automation Market is currently experiencing a transformative phase characterized by rapid technological advancements and increasing adoption across various sectors. Industries such as manufacturing, healthcare, and energy are integrating pc-based automation solutions to enhance operational efficiency and reduce costs. This shift is driven by the need for real-time data processing, improved system integration, and the ability to manage complex processes with greater precision. As organizations seek to optimize their workflows, the demand for sophisticated automation tools continues to rise, indicating a robust growth trajectory for the market. Moreover, the emphasis on smart manufacturing and Industry Four-point-oh principles is reshaping the landscape of the US Pc Based Automation Market. Companies are increasingly investing in automation technologies that facilitate seamless communication between machines and systems. This interconnectedness not only streamlines operations but also fosters innovation in product development and service delivery. The ongoing trend towards sustainability and energy efficiency further propels the market, as businesses strive to minimize their environmental impact while maximizing productivity. Overall, the US Pc Based Automation Market appears poised for continued expansion, driven by technological innovation and evolving industry needs.

Integration of Artificial Intelligence

The incorporation of artificial intelligence into pc-based automation systems is becoming increasingly prevalent. This trend enhances decision-making processes, allowing for predictive maintenance and improved operational efficiency. AI-driven solutions enable organizations to analyze vast amounts of data, leading to more informed strategies and optimized performance.

Rise of Edge Computing

Edge computing is gaining traction within the US Pc Based Automation Market, as it allows for data processing closer to the source. This reduces latency and enhances real-time decision-making capabilities. By minimizing the need for centralized data centers, edge computing supports more efficient automation processes and improves overall system responsiveness.

Focus on Cybersecurity Measures

As automation systems become more interconnected, the focus on cybersecurity is intensifying. Organizations are prioritizing the implementation of robust security protocols to protect sensitive data and ensure the integrity of automated processes. This trend reflects a growing awareness of potential vulnerabilities and the need for comprehensive risk management strategies.

US PC Based Automation Market Drivers

Government Initiatives and Support

The US government plays a pivotal role in fostering the growth of the Pc Based Automation Market through various initiatives and funding programs. Policies aimed at promoting advanced manufacturing and technology adoption are being implemented to enhance the competitiveness of US industries. For instance, the Manufacturing USA initiative aims to accelerate innovation and collaboration among industry stakeholders. Such government support not only encourages investment in automation technologies but also facilitates research and development efforts. As a result, the market is likely to witness increased participation from both established players and startups, further driving innovation and growth.

Growing Focus on Operational Efficiency

In the US Pc Based Automation Market, there is a growing emphasis on operational efficiency as businesses strive to optimize their processes. Companies are increasingly recognizing that automation can lead to significant cost savings and improved productivity. By automating repetitive tasks, organizations can allocate resources more effectively and focus on strategic initiatives. This trend is particularly evident in sectors such as manufacturing, where automation is being leveraged to streamline production lines and reduce downtime. As businesses continue to prioritize efficiency, the demand for pc based automation solutions is expected to rise, further propelling market growth.

Technological Advancements in Automation

Technological advancements are significantly influencing the US Pc Based Automation Market. Innovations in software and hardware, such as the development of more sophisticated control systems and user-friendly interfaces, are making automation solutions more accessible to a broader range of businesses. The integration of advanced technologies like machine learning and IoT is enhancing the capabilities of automation systems, allowing for real-time data analysis and improved decision-making. As these technologies continue to evolve, they are expected to create new opportunities within the market, potentially leading to a more competitive landscape and increased adoption rates.

Increased Demand for Automation Solutions

The US Pc Based Automation Market is experiencing a notable surge in demand for automation solutions across various sectors. Industries such as manufacturing, healthcare, and logistics are increasingly adopting automation technologies to enhance operational efficiency and reduce costs. According to recent data, the market is projected to grow at a compound annual growth rate (CAGR) of approximately 8% over the next five years. This growth is driven by the need for improved productivity and the ability to respond swiftly to market changes. As companies seek to optimize their processes, the integration of pc based automation systems becomes essential, thereby propelling the market forward.

Rising Need for Data-Driven Decision Making

The US Pc Based Automation Market is witnessing a rising need for data-driven decision making as organizations seek to leverage data analytics for improved performance. Automation systems equipped with data collection and analysis capabilities enable businesses to gain valuable insights into their operations. This trend is particularly relevant in industries such as retail and logistics, where real-time data can inform inventory management and supply chain optimization. As companies increasingly rely on data to guide their strategies, the demand for advanced automation solutions that facilitate data-driven decision making is likely to grow, contributing to the overall expansion of the market.

Market Segment Insights

By Application: Manufacturing Automation (Largest) vs. Process Automation (Fastest-Growing)

In the US PC Based Automation Market, the 'Application' segment showcases a diverse distribution of automation solutions. Manufacturing Automation leads this segment with the largest market share, reflecting its importance in optimizing production processes and increasing efficiency. Following closely, Process Automation has been gaining significant traction, driven by the demand for streamlined operations in various industries. Building Automation, Energy Management, and Transportation Automation also contribute to the segment, albeit to a lesser extent, highlighting a growing integration of control systems in these fields.

Manufacturing Automation (Dominant) vs. Process Automation (Emerging)

Manufacturing Automation remains the cornerstone of the US PC Based Automation Market. It encompasses the use of technologies to enhance manufacturing processes, ensuring consistency and reducing operational costs. Its dominance is supported by continuous investments in smart manufacturing technologies that leverage data for insights. On the other hand, Process Automation is emerging as a vital component due to the rising need for increased efficiency and flexibility in various processes. This segment focuses on automating workflows, reducing human intervention, and enhancing productivity across various sectors. As industries adopt more advanced technologies, such as AI and IoT, both segments are expected to evolve, with Process Automation particularly benefiting from digital transformation initiatives.

By End Use: Industrial (Largest) vs. Commercial (Fastest-Growing)

In the US PC Based Automation Market, the end-use segment displays a diverse distribution. The industrial sector commands the largest share, driven by its extensive applications in manufacturing and production environments. Conversely, the commercial sector is emerging rapidly, capitalizing on advancements in technology that enhance operational efficiency and reduce labor costs. Residential, transportation, and utilities sectors also contribute, yet they remain comparatively smaller in market share.

End Use: Industrial (Dominant) vs. Commercial (Emerging)

The industrial end-use segment in the US PC Based Automation Market is characterized by its deep penetration across manufacturing industries, showcasing mature applications ranging from assembly lines to process automation. This segment is driven by the need for increased productivity and decreased downtime, making it the dominant force in the market. In contrast, the commercial sector is witnessing swift growth, propelled by trends such as smart buildings and integrated automation solutions, aimed at improving energy efficiency and user experience. This segment appeals to commercial facilities looking to leverage technology for operational improvements, thereby gaining significant traction in the market.

By Component: Hardware (Largest) vs. Software (Fastest-Growing)

In the US PC Based Automation Market, the component segment is significantly influenced by its varied components: Hardware, Software, Services, Control Systems, and Networking Equipment. Hardware continues to dominate the market, being the backbone of automation systems, while Software is rapidly gaining traction, reflecting a growing trend towards integrated solutions that enhance the functionality of existing systems. Services, Control Systems, and Networking Equipment also play vital roles, collectively rounding out a diverse and robust segment.

Software: Dominant (Hardware) vs. Services: Emerging

In the current landscape of the US PC Based Automation Market, Hardware retains its status as a dominant component by providing essential infrastructure. It is characterized by physical machinery and equipment crucial for automation tasks. Conversely, Software is emerging as a transformative force, with innovations that offer enhanced interoperability and user-friendliness. Services are also gaining ground, offering critical support and maintenance that boosts system performance. Together, this evolution reflects a shift towards more integrated and intelligent systems, driven by advancements in technology and increasing demand for efficiency in automation processes.

By Technology: Programmable Logic Controller (Largest) vs. Industrial Internet of Things (Fastest-Growing)

In the US PC Based Automation Market, the technology segment is primarily dominated by Programmable Logic Controllers (PLCs), which hold the largest market share due to their extensive application across various industries. PLCs have established a strong presence in manufacturing and process industries, effectively managing complex automation tasks. Other technologies like Distributed Control Systems (DCS) and Supervisory Control and Data Acquisition (SCADA) also contribute significantly, but their shares are comparatively smaller. Human Machine Interfaces (HMIs) play a crucial role in user interaction but follow the aforementioned technologies in market standing.

Technology: PLC (Dominant) vs. IIoT (Emerging)

Programmable Logic Controllers (PLCs) are currently the dominant technology in the US PC Based Automation Market, known for their robustness, reliability, and ease of programming. They are widely utilized across manufacturing plants for precise control of machinery and process workflows. In contrast, the Industrial Internet of Things (IIoT) is emerging rapidly, leveraging cloud computing and data analytics to improve operational efficiency and enable predictive maintenance. The IIoT focuses on connecting machines and devices for real-time data sharing, which positions it as a transformative force in automation. As businesses seek greater efficiency and smart manufacturing capabilities, the IIoT is poised to significantly grow in influence and adoption, appealing especially to industries looking to modernize their operations.

By Deployment Type: On-Premises (Largest) vs. Cloud-Based (Fastest-Growing)

In the US PC-Based Automation Market, the deployment type segment is prominently characterized by three primary categories: On-Premises, Cloud-Based, and Hybrid. On-Premises solutions command the largest share, predominantly utilized by industries requiring stringent data control and security. Conversely, Cloud-Based solutions are rapidly gaining traction, appealing to businesses that value flexibility and scalability. Hybrid models are emerging as companies seek a balanced approach, combining the security of On-Premises systems with the agility of Cloud-Based solutions.

Deployment Type: On-Premises (Dominant) vs. Cloud-Based (Emerging)

On-Premises deployment remains the dominant approach in the US PC-Based Automation Market, favored by sectors such as manufacturing and healthcare that prioritize extensive data security and compliance. These systems offer robust control over operations, allowing organizations to customize their automation solutions according to specific operational needs. In contrast, Cloud-Based systems are emerging rapidly, driven by their advantages in cost, ease of management, and accessibility. As organizations increasingly move towards digital transformation, the adoption of cloud solutions is expected to soar, particularly among smaller businesses seeking to lower IT overhead while leveraging advanced automation technologies.

Get more detailed insights about US PC Based Automation Market

Key Players and Competitive Insights

The Pc Based Automation Market is characterized by a dynamic competitive landscape, driven by technological advancements and increasing demand for automation solutions across various industries. Key players such as Rockwell Automation (US), Siemens (US), and Schneider Electric (US) are at the forefront, each adopting distinct strategies to enhance their market positioning. Rockwell Automation (US) emphasizes innovation through its investment in AI and machine learning technologies, aiming to improve operational efficiency and reduce downtime for clients. Siemens (US), on the other hand, focuses on digital transformation initiatives, integrating IoT capabilities into its automation solutions to provide real-time data analytics. Schneider Electric (US) is actively pursuing partnerships to expand its ecosystem, particularly in sustainability-focused automation solutions, which aligns with the growing emphasis on environmental responsibility in industrial operations.
The business tactics employed by these companies reflect a concerted effort to optimize supply chains and localize manufacturing processes. The market structure appears moderately fragmented, with a mix of established players and emerging startups. This fragmentation allows for diverse offerings, yet the collective influence of major companies like Rockwell Automation (US) and Siemens (US) shapes competitive dynamics significantly, as they set benchmarks for innovation and service delivery.
In November 2025, Rockwell Automation (US) announced a strategic partnership with a leading AI firm to enhance its automation solutions with advanced predictive analytics capabilities. This move is likely to bolster Rockwell's competitive edge by enabling clients to anticipate equipment failures and optimize maintenance schedules, thereby reducing operational costs. Similarly, in December 2025, Siemens (US) unveiled a new IoT platform designed to integrate seamlessly with existing automation systems, which could potentially streamline operations for manufacturers and enhance data-driven decision-making.
In October 2025, Schneider Electric (US) launched a new suite of energy-efficient automation products aimed at reducing carbon footprints in industrial settings. This initiative not only aligns with global sustainability goals but also positions Schneider as a leader in eco-friendly automation solutions, appealing to environmentally conscious consumers. Furthermore, in January 2026, Mitsubishi Electric (US) announced the expansion of its manufacturing capabilities in the US, which may enhance its responsiveness to local market demands and improve supply chain efficiency.
As of January 2026, the competitive trends in the Pc Based Automation Market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies recognize the need to collaborate to enhance their technological capabilities and market reach. Looking ahead, the competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancement, and supply chain reliability. This shift underscores the importance of agility and responsiveness in meeting the changing demands of the market.

Key Companies in the US PC Based Automation Market include

Future Outlook

US PC Based Automation Market Future Outlook

The US PC Based Automation Market is projected to grow at a 3.78% CAGR from 2025 to 2035, driven by technological advancements, increased demand for automation, and enhanced operational efficiency.

New opportunities lie in:

  • Integration of AI-driven analytics for predictive maintenance solutions. Development of modular automation systems for flexible manufacturing. Expansion into cybersecurity solutions for automation infrastructure.

By 2035, the market is expected to solidify its position as a leader in automation technology.

Market Segmentation

US PC Based Automation Market End Use Outlook

  • Industrial
  • Commercial
  • Residential
  • Transportation
  • Utilities

US PC Based Automation Market Component Outlook

  • Hardware
  • Software
  • Services
  • Control Systems
  • Networking Equipment

US PC Based Automation Market Technology Outlook

  • Programmable Logic Controller
  • Distributed Control System
  • Human Machine Interface
  • Supervisory Control and Data Acquisition
  • Industrial Internet of Things

US PC Based Automation Market Application Outlook

  • Manufacturing Automation
  • Process Automation
  • Building Automation
  • Energy Management
  • Transportation Automation

US PC Based Automation Market Deployment Type Outlook

  • On-Premises
  • Cloud-Based
  • Hybrid

Report Scope

MARKET SIZE 2024 4.06(USD Billion)
MARKET SIZE 2025 4.23(USD Billion)
MARKET SIZE 2035 6.11(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 3.78% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Rockwell Automation (US), Siemens (US), Schneider Electric (US), Beckhoff Automation (US), Mitsubishi Electric (US), National Instruments (US), Honeywell (US), Emerson Electric (US), ABB (US)
Segments Covered Application, End Use, Component, Technology, Deployment Type
Key Market Opportunities Integration of artificial intelligence in automation systems enhances efficiency and drives innovation in the US Pc Based Automation Market.
Key Market Dynamics Rising demand for automation solutions drives innovation and competition in the US Pc Based Automation Market.
Countries Covered US
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FAQs

What is the current valuation of the US PC Based Automation Market?

As of 2024, the US PC Based Automation Market was valued at 4.06 USD Billion.

What is the projected market size for the US PC Based Automation Market by 2035?

The market is projected to reach 6.11 USD Billion by 2035.

What is the expected CAGR for the US PC Based Automation Market during the forecast period 2025 - 2035?

The expected CAGR for the market during the forecast period 2025 - 2035 is 3.78%.

Which application segments are driving growth in the US PC Based Automation Market?

The key application segments include Manufacturing Automation, Process Automation, and Building Automation, with Manufacturing Automation projected to grow from 1.5 to 2.3 USD Billion.

What are the primary end-use segments in the US PC Based Automation Market?

The primary end-use segments are Industrial, Commercial, and Transportation, with Industrial expected to grow from 1.5 to 2.3 USD Billion.

How do the components of the US PC Based Automation Market compare in terms of valuation?

In terms of valuation, Hardware leads at 1.5 to 2.3 USD Billion, followed by Software at 1.2 to 1.8 USD Billion.

What technologies are influencing the US PC Based Automation Market?

Key technologies include Programmable Logic Controllers and Industrial Internet of Things, with the latter projected to grow from 1.79 to 1.26 USD Billion.

What deployment types are prevalent in the US PC Based Automation Market?

The prevalent deployment types are On-Premises, Cloud-Based, and Hybrid, with On-Premises expected to grow from 1.62 to 2.45 USD Billion.

Who are the key players in the US PC Based Automation Market?

Key players include Rockwell Automation, Siemens, Schneider Electric, and Beckhoff Automation, among others.

What trends are shaping the future of the US PC Based Automation Market?

Trends include increased adoption of cloud-based solutions and advancements in automation technologies, which may drive market growth.

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