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US Crushers Market

ID: MRFR/PCM/19054-HCR
111 Pages
Snehal Singh
February 2026

US Crushers Market Research Report: By Type (Cone Crushers, Impact Crushers, Jaw Crushers, Roll Crushers, Other), By Power Source (Diesel, Electric, Hybrid), By Mode of Operation (Stationary, Portable) and By Application (Aggregates, Construction, Demolition, Environmental, Industrial, Mining, Other) - Forecast to 2035

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US Crushers Market Infographic
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US Crushers Market Summary

As per Market Research Future analysis, the US crushers market Size was estimated at 1080.19 USD Million in 2024. The US crushers market is projected to grow from 1144.14 USD Million in 2025 to 2034.51 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.9% during the forecast period 2025 - 2035

Key Market Trends & Highlights

The US crushers market is experiencing a robust growth trajectory driven by technological advancements and sustainability initiatives.

  • Technological advancements in crushing equipment are enhancing operational efficiency and reducing energy consumption.
  • Sustainability initiatives are increasingly influencing market dynamics, with a focus on eco-friendly materials and processes.
  • The largest segment in the US crushers market is the construction sector, while the fastest-growing segment is recycling.
  • Rising demand for construction materials and regulatory compliance are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 1080.19 (USD Million)
2035 Market Size 2034.51 (USD Million)
CAGR (2025 - 2035) 5.92%

Major Players

Metso Outotec (FI), Sandvik (SE), Terex Corporation (US), Eagle Crusher Company (US), Astec Industries (US), McCloskey International (CA), Thyssenkrupp AG (DE), FLSmidth (DK), Kleemann GmbH (DE)

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US Crushers Market Trends

The crushers market is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. The integration of automation and smart technologies appears to enhance operational efficiency, thereby attracting investments from key players. Furthermore, the growing emphasis on sustainability and environmental compliance is influencing manufacturers to innovate and develop eco-friendly crushing solutions. This shift not only addresses regulatory requirements but also aligns with the broader trend of corporate responsibility in the industry. In addition, the expansion of infrastructure projects in the United States is likely to bolster the demand for crushers. As urbanization continues to rise, the need for construction materials is becoming more pronounced. This trend suggests that the crushers market may witness sustained growth as companies seek to meet the increasing requirements for aggregate production. Overall, the landscape of the crushers market is evolving, with a focus on technological advancements and sustainable practices shaping its future.

Technological Advancements

The integration of advanced technologies in the crushers market is reshaping operational processes. Automation and smart systems are enhancing efficiency, reducing downtime, and improving overall productivity. This trend indicates a shift towards more sophisticated machinery that can adapt to varying operational demands.

Sustainability Initiatives

There is a growing emphasis on sustainability within the crushers market. Manufacturers are increasingly developing eco-friendly solutions that comply with environmental regulations. This trend reflects a broader commitment to reducing the ecological footprint of crushing operations.

Infrastructure Development

The ongoing expansion of infrastructure projects in the United States is driving demand for crushers. As urbanization accelerates, the need for construction materials is rising, suggesting that the crushers market will continue to grow in response to these developments.

US Crushers Market Drivers

Growth in Mining Activities

The growth in mining activities in the US is a significant driver for the crushers market. As mineral extraction becomes more prevalent, the demand for crushing equipment to process ores and minerals increases. The mining sector is expected to expand, driven by the need for various minerals used in construction and technology. This growth is likely to result in a higher demand for crushers that can efficiently handle different types of materials. Furthermore, the increasing focus on resource recovery and recycling in mining operations may further bolster the crushers market, as companies seek to optimize their processes.

Expansion of Recycling Initiatives

The expansion of recycling initiatives in the US is influencing the crushers market positively. As the emphasis on sustainable practices grows, the recycling of construction and demolition waste is becoming more common. Crushers play a vital role in this process by enabling the efficient processing of recycled materials. The market for recycled aggregates is projected to grow, driven by both regulatory pressures and consumer preferences for sustainable products. Consequently, manufacturers in the crushers market may find new opportunities in developing equipment tailored for recycling applications, thus contributing to a more circular economy.

Rising Demand for Construction Materials

The increasing demand for construction materials in the US is a primary driver for the crushers market. As urbanization accelerates, the need for aggregates such as sand, gravel, and crushed stone rises significantly. The US construction industry is projected to grow at a CAGR of approximately 5% over the next few years, which directly influences the demand for crushers. This growth is fueled by various infrastructure projects, including roads, bridges, and residential buildings. Consequently, manufacturers in the crushers market are likely to experience heightened demand for their products, as they play a crucial role in supplying the necessary materials for these projects.

Technological Innovations in Crushing Equipment

Technological advancements in crushing equipment are reshaping the crushers market. Innovations such as automation, remote monitoring, and energy-efficient designs are becoming increasingly prevalent. These advancements not only enhance operational efficiency but also reduce operational costs for end-users. For instance, the integration of IoT technology allows for real-time data analysis, enabling predictive maintenance and minimizing downtime. As a result, companies that invest in these technologies may gain a competitive edge, potentially increasing their market share. The overall impact of these innovations is expected to drive growth in the crushers market, as more businesses seek to modernize their operations.

Regulatory Compliance and Environmental Standards

Regulatory compliance and environmental standards are becoming more stringent in the US, impacting the crushers market. Companies are required to adhere to various environmental regulations, which often necessitate the adoption of cleaner and more efficient technologies. This shift towards sustainability may lead to increased investments in advanced crushing equipment that minimizes environmental impact. For example, crushers that reduce dust emissions and noise pollution are likely to gain traction. As the industry adapts to these regulations, it may create opportunities for manufacturers to develop innovative solutions that meet compliance requirements while also enhancing performance.

Market Segment Insights

By Type: Jaw Crushers (Largest) vs. Cone Crushers (Fastest-Growing)

The US crushers market exhibits a diverse distribution of various types of crushers. Among these, Jaw Crushers hold the largest share, favored for their efficiency and reliability in a range of applications. Their robustness makes them suitable for hard materials, thus securing a dominant position in the market. Meanwhile, Cone Crushers have emerged as the fastest-growing segment, driven by the increasing demand for high-quality aggregates and the advancements in crusher technology that enhance productivity. In terms of growth trends, both segments exhibit distinct drivers. Jaw Crushers benefit from their long-standing presence and versatility, appealing to various industries. On the other hand, the rapid growth of Cone Crushers can be attributed to innovations that cater to more precise and controlled crushing processes, making them ideal for the burgeoning construction and mining sectors. This trend reflects a shift towards more refined processing capabilities within the market.

Jaw Crushers (Dominant) vs. Cone Crushers (Emerging)

Jaw Crushers are known for their extensive use in primary crushing, offering a reliable solution for hard materials, which solidifies their role as a dominant force in the US crushers market. They are characterized by their simplicity in operation and maintenance, making them popular across various sectors. The ability to handle large feed sizes efficiently adds to their appeal. Conversely, Cone Crushers are emerging rapidly due to their advanced design and adaptability in secondary and tertiary crushing applications. With an emphasis on precision and efficiency, they provide superior product quality and reduced operational costs, thus appealing to companies seeking to improve process efficiency and output quality in the competitive marketplace.

By Power Source: Electric (Largest) vs. Diesel (Fastest-Growing)

In the US crushers market, the power source segment showcases a competitive landscape dominated by Electric, which holds the largest share due to its operational efficiency and lower emissions. Diesel follows, contributing significantly but facing challenges from evolving regulations and shifting preferences towards more sustainable solutions. Hybrid options also represent a smaller yet noteworthy portion as they appeal to customers seeking flexibility in operation. Growth trends indicate a notable shift towards Electric power sources, driven by advancements in battery technology and increasing environmental regulations compelling operators to transition. Diesel remains popular due to its performance in rugged applications, but is expected to grow at the fastest rate as manufacturers innovate to meet new standards, positioning this segment dynamically within the market.

Electric (Dominant) vs. Diesel (Emerging)

Electric power sources in the US crushers market have rapidly become the dominant choice due to their energy efficiency and reduced carbon footprint. They require less maintenance and operate quietly, making them ideal for both urban and environmentally-sensitive projects. On the other hand, Diesel-powered crushers, while traditionally favored for their high power output and durability in tough conditions, find themselves adapting to meet stricter emissions regulations. As Diesel technology evolves, including improvements in fuel efficiency and emissions reduction, it positions itself as an emerging alternative, leveraging its established user base and adaptability to current market demands.

By Mode of Operation: Stationary (Largest) vs. Portable (Fastest-Growing)

In the US crushers market, the mode of operation segment is primarily divided between stationary and portable crushers. Stationary crushers command the largest market share, driven by their efficiency and capability to handle large volumes. They are often favored for permanent installations in mining and construction sites, where high output is crucial. In contrast, portable crushers, although currently smaller in market share, are rapidly gaining traction due to their flexibility and convenience for various applications, making them particularly popular among contractors and small mining operations. The growth trends within this segment indicate a rising demand for portable crushers, attributed to the increasing need for mobility in operations and technological advancements. Factors driving this growth include the expansion of construction activities and the shift towards on-site processing to reduce transportation costs. The push for compact solutions that still offer high functionality has positioned portable crushers as an emerging choice in the market, showcasing an adaptive approach to evolving project needs.

Stationary (Dominant) vs. Portable (Emerging)

In the US crushers market, stationary crushers are regarded as the dominant mode of operation due to their established presence and efficient performance in large-scale projects. They typically offer superior durability and productivity for substantial tasks in fixed locations. On the other hand, portable crushers represent the emerging segment, providing enhanced versatility for various applications. These units are designed for ease of transport and quick set-up, allowing them to serve many industries needing on-the-go crushing solutions. Their growing popularity is fueled by an increasing emphasis on optimizing operational efficiency and minimizing downtime in dynamic job environments.

By Application: Aggregate (Largest) vs. Industrial (Fastest-Growing)

In the US crushers market, the application segment is primarily dominated by the aggregate sector, which holds the largest market share due to its extensive use in construction and infrastructure projects. Following aggregates, the construction segment is also significant, driven by rising demand for commercial and residential developments. Other applications like demolition, environmental, and mining contribute to the overall market dynamics, with each playing a crucial role in sustaining demand through various industrial activities. Growth trends in the application segment indicate a shift towards sustainable practices, particularly in environmental applications which are witnessing increased investment and focus. The industrial application is emerging as the fastest-growing sector, spurred by advancements in technology and increased efficiency demands from industries. The demolition and mining sectors are also expected to grow, bolstered by the rising need for materials recycling and extraction, respectively.

Aggregate (Dominant) vs. Industrial (Emerging)

The aggregate application segment in the US crushers market is characterized by its extensive utilization in construction and infrastructure projects, representing a well-established and dominant force within the market. This segment benefis from robust demand driven by ongoing urban development and public infrastructure investments. In contrast, the industrial application is emerging rapidly, propelled by evolving technology demands and increasing automation in manufacturing processes. Both segments demonstrate distinct characteristics; while aggregate focuses on bulk material sizes and processing efficiencies, industrial applications prioritize specialized crushing solutions tailored for varied industrial needs. Their evolving nature indicates that while aggregates will continue to dominate, the emergence of industrial applications could reshape market strategies and technological investments in the near future.

Get more detailed insights about US Crushers Market

Key Players and Competitive Insights

The crushers market exhibits a dynamic competitive landscape characterized by rapid technological advancements and a growing emphasis on sustainability. Key players such as Metso Outotec (FI), Sandvik (SE), and Terex Corporation (US) are strategically positioned to leverage innovation and operational efficiency. Metso Outotec (FI) focuses on enhancing its product offerings through digital solutions, while Sandvik (SE) emphasizes sustainable practices in its manufacturing processes. Terex Corporation (US) is actively pursuing regional expansion to capture emerging markets, thereby shaping a competitive environment that prioritizes technological integration and environmental responsibility.The market structure appears moderately fragmented, with several players vying for market share. Key business tactics include localizing manufacturing to reduce costs and optimize supply chains, which enhances responsiveness to market demands. The collective influence of these major companies fosters a competitive atmosphere where innovation and operational excellence are paramount, driving the market forward.

In October Metso Outotec (FI) announced a strategic partnership with a leading technology firm to develop AI-driven solutions for predictive maintenance in crushing equipment. This initiative is likely to enhance operational efficiency and reduce downtime for customers, positioning Metso Outotec (FI) as a frontrunner in the integration of advanced technologies within the industry. Such moves indicate a shift towards more intelligent and automated solutions in the crushers market.

In September Sandvik (SE) unveiled its new line of electric crushers, aimed at reducing carbon emissions by up to 30%. This launch not only aligns with global sustainability goals but also reflects Sandvik's commitment to innovation in response to increasing regulatory pressures. The introduction of these products may significantly enhance Sandvik's competitive edge, appealing to environmentally conscious customers and industries.

In August Terex Corporation (US) completed the acquisition of a regional competitor, which is expected to bolster its market presence and expand its product portfolio. This strategic move may allow Terex Corporation (US) to enhance its operational capabilities and offer a more comprehensive range of solutions to its customers, thereby strengthening its competitive position in the market.

As of November current trends in the crushers market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the landscape, fostering innovation and collaboration. The competitive differentiation is likely to evolve from traditional price-based competition towards a focus on technological advancements, reliability in supply chains, and sustainable practices. This shift underscores the importance of innovation as a critical driver of success in the evolving market.

Key Companies in the US Crushers Market include

Industry Developments

In recent developments within the US Crushers Market, BeltWay Scales has expanded its portfolio with innovative weighing solutions aimed at improving efficiency for aggregate producers. Meanwhile, Sandvik has announced advancements in its crusher technology, focusing on sustainability and reducing environmental impact as demand for eco-friendly solutions grows. McCloskey International introduced new products enhancing the versatility and performance of their crushers, catering to evolving market needs. Eagle Crusher Company has reported significant growth in market valuation due to increased infrastructure projects across the United States that require durable crushing equipment.

Superior Industries has been actively collaborating with key players to enhance sales and distribution channels, thereby expanding its market presence.

In terms of mergers and acquisitions, Astec Industries recently acquired a competitor to strengthen its position in the market in February 2023. Furthermore, Metso Outotec has been exploring partnerships to improve resource utilization in crushing processes. Over the past few years, the US Crushers Market has witnessed a constant upward trajectory influenced by investment in construction and infrastructure, driving competition and innovation among companies like Powerscreen, GATOR Machinery, and Terex Corporation, illustrating a robust and dynamic industry landscape.

Future Outlook

US Crushers Market Future Outlook

The crushers market is projected to grow at a 5.92% CAGR from 2025 to 2035, driven by infrastructure development, technological advancements, and increased demand for recycled materials.

New opportunities lie in:

  • Expansion into mobile crushing solutions for remote sites.
  • Development of AI-driven predictive maintenance services.
  • Partnerships with construction firms for integrated supply chains.

By 2035, the market is expected to achieve robust growth, driven by innovation and strategic partnerships.

Market Segmentation

US Crushers Market Type Outlook

  • Cone Crushers
  • Gyratory Crushers
  • Impact Crushers
  • Jaw Crushers
  • Roll Crushers
  • Other

US Crushers Market Application Outlook

  • Aggregate
  • Construction
  • Demolition
  • Environmental
  • Industrial
  • Mining
  • Other

US Crushers Market Power Source Outlook

  • Diesel
  • Electric
  • Hybrid

US Crushers Market Mode of Operation Outlook

  • Stationary
  • Portable

Report Scope

MARKET SIZE 2024 1080.19(USD Million)
MARKET SIZE 2025 1144.14(USD Million)
MARKET SIZE 2035 2034.51(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.92% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Metso Outotec (FI), Sandvik (SE), Terex Corporation (US), Eagle Crusher Company (US), Astec Industries (US), McCloskey International (CA), Thyssenkrupp AG (DE), FLSmidth (DK), Kleemann GmbH (DE)
Segments Covered Type, Power Source, Mode of Operation, Application
Key Market Opportunities Adoption of advanced automation technologies enhances efficiency in the crushers market.
Key Market Dynamics Technological advancements drive efficiency, while regulatory changes shape competitive dynamics in the crushers market.
Countries Covered US
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FAQs

What is the projected market size of the US Crushers Market in 2024?

The US Crushers Market is expected to be valued at 1032.93 million USD in 2024.

What is the expected market value of the US Crushers Market by 2035?

By 2035, the US Crushers Market is anticipated to reach a value of 1941.25 million USD.

What is the compound annual growth rate (CAGR) for the US Crushers Market from 2025 to 2035?

The US Crushers Market is projected to experience a CAGR of 5.903 percent from 2025 to 2035.

Which type of crushers is expected to have the largest market share in 2024?

In 2024, Cone Crushers are expected to dominate the market with a value of 300 million USD.

What will be the market size for Impact Crushers by 2035?

The market size for Impact Crushers is expected to reach 450 million USD by 2035.

Who are the major players in the US Crushers Market?

Key players in the US Crushers Market include Sandvik, McCloskey International, and Eagle Crusher Company among others.

What growth opportunities exist in the US Crushers Market?

The market presents growth opportunities due to increasing demand across construction and mining applications.

How has the current global scenario affected the US Crushers Market?

The US Crushers Market is influenced by ongoing trade dynamics and supply chain factors affecting construction activities.

What is expected market value for Roll Crushers in 2035?

The market value for Roll Crushers is projected to be 250 million USD by 2035.

What are the projected market trends in the US Crushers Market?

Emerging trends include innovations in technology, demand for eco-friendly solutions, and enhancements in operational efficiency.

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