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    Process Control Automation Market

    ID: MRFR/IA - E/21993-HCR
    128 Pages
    Snehal Singh
    October 2025

    Process Control Automation Market Research Report By Type of Industry (Oil and Gas, Power Generation, Water and Wastewater Treatment, Food and Beverage, Pharmaceuticals, Chemicals, Metals and Mining), By Process Control System Type (Distributed Control Systems (DCS), Supervisory Control and Data Acquisition (SCADA) Systems, Programmable Logic Controllers (PLCs), Industrial Control Systems (ICS)), By Function (Process Monitoring and Control, Data Acquisition and Analysis, Alarm and Event Management, Batch and Recipe Management, Historian and ...

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    Process Control Automation Market Infographic
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    Process Control Automation Market Summary

    The Global Process Control Automation Market is projected to grow significantly from 114.48 USD Billion in 2024 to 258.67 USD Billion by 2035.

    Key Market Trends & Highlights

    Process Control Automation Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 7.69 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 258.7 USD Billion, indicating robust growth potential.
    • in 2024, the market is valued at 114.48 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of automation technologies due to increased efficiency demands is a major market driver.

    Market Size & Forecast

    2024 Market Size 114.48 (USD Billion)
    2035 Market Size 258.67 (USD Billion)
    CAGR (2025-2035) 7.69%

    Major Players

    Emerson Electric Co., Schneider Electric SE, Siemens AG, Honeywell International Inc., ABB Ltd.

    Process Control Automation Market Trends

    The Process Control Automation Market is being driven by a surge in demand for greater productivity, reduced costs and improved efficiency in various industries. Key drivers include the increasing adoption of Industrial Internet of Things (IIoT) solutions, advancements in sensing and instrumentation technologies, and a focus on remote monitoring and optimization. Automation enables businesses to enhance their operational capabilities by optimizing production processes, reducing downtime and improving overall plant performance. Opportunities for growth in the market lie in the expansion of wireless sensor networks, cloud-based process control systems and predictive maintenance solutions. 

    The integration of artificial intelligence (AI) and machine learning (ML) into automation systems is also creating new opportunities for data-driven decision-making and self-optimizing processes. Additionally, the growing emphasis on sustainability and energy conservation is driving the adoption of energy-efficient automation solutions. Recent trends in the Process Control Automation Market include the increasing adoption of collaborative automation solutions, which enable seamless communication and coordination between humans and machines. 

     

    The ongoing evolution of technology in industrial processes suggests that the Global Process Control Automation Market is poised for substantial growth as organizations increasingly prioritize efficiency and precision in their operations.

    U.S. Department of Commerce

    Process Control Automation Market Drivers

    Increasing Demand for Automation in Manufacturing

    The Global Process Control Automation Market Industry experiences a surge in demand for automation technologies within the manufacturing sector. This trend is driven by the need for enhanced efficiency, reduced operational costs, and improved product quality. As industries strive to optimize production processes, the market is projected to reach 114.5 USD Billion in 2024. Automation solutions facilitate real-time monitoring and control, allowing manufacturers to respond swiftly to market changes. The integration of advanced technologies such as IoT and AI further enhances process control, indicating a robust growth trajectory for the industry.

    Market Segment Insights

    Process Control Automation Market Type of Industry Insights

    The Process Control Automation Market is segmented by Type of Industry into Oil and Gas, Power Generation, Water and Wastewater Treatment, Food and Beverage, Pharmaceuticals, Chemicals and Metals and Mining. The Oil and Gas segment held the largest market share in 2023 and is expected to continue to grow at a CAGR of 7.8% through 2032. This growth is being driven by the increasing demand for automation in the oil and gas industry, as well as the need to improve safety and efficiency. 

    The Power Generation segment is the second largest segment and is expected to grow at a CAGR of 7.5% through 2032. This growth is being driven by the increasing demand for electricity, as well as the need to improve the efficiency of power plants. The Water and Wastewater Treatment segment is the third largest segment and is expected to grow at a CAGR of 7.2% through 2032. This growth is being driven by the increasing demand for clean water, as well as the need to improve the efficiency of water and wastewater treatment plants.

    The Food and Beverage segment is the fourth largest segment and is expected to grow at a CAGR of 7.1% through 2032. This growth is being driven by the increasing demand for processed foods, as well as the need to improve the efficiency of food and beverage production.

    Process Control Automation Market Process Control System Type Insights

    The Process Control System Type segment is a vital component of the Process Control Automation Market. In 2023, the Distributed Control Systems (DCS) segment held the largest market share, accounting for nearly 35% of the Process Control Automation Market revenue. DCS is widely used in various industries, including oil and gas, chemical, and power generation, due to its ability to handle complex control processes and provide real-time monitoring and control. 

    The Supervisory Control and Data Acquisition (SCADA) Systems segment is expected to grow at a significant CAGR during the forecast period, owing to increasing demand for remote monitoring and control of industrial processes. Programmable Logic Controllers (PLCs) are another important segment with a growing adoption in discrete manufacturing industries. Finally, Industrial Control Systems (ICS) are gaining traction in critical infrastructure applications, such as power grids and water treatment facilities, due to their ability to provide secure and reliable control.

    Process Control Automation Market Function Insights

    The Process Monitoring and Control segment held the largest share of the Process Control Automation Market in 2023, accounting for over 35% of the market revenue. This segment is expected to continue to grow at a steady pace in the coming years, driven by the increasing demand for real-time monitoring and control of industrial processes. The Data Acquisition and Analysis segment is also expected to experience significant growth as businesses increasingly rely on data to improve their operations.

    Alarm and Event Management, Batch and Recipe Management, and Historian and Reporting are other key segments of the Process Control Automation Market, and each of these segments is expected to contribute to the overall growth of the market in the coming years.

    Process Control Automation Market End-user Application Insights

    The End-user Application segment is a key factor in the Process Control Automation Market, with various applications driving market growth. Plant Automation held the largest market share in 2023 and is projected to continue its dominance throughout the forecast period. The increasing demand for automation in manufacturing processes, coupled with the need to enhance efficiency and productivity, is a major growth driver for this segment. 

    Energy Management is another significant application, with a growing focus on reducing energy consumption and optimizing energy usage. Equipment Monitoring is gaining traction due to the need to ensure optimal performance and prevent unplanned downtime. Safety and Security applications are also expected to witness significant growth, driven by the need to enhance workplace safety and security. Environmental Compliance applications are gaining importance due to increasing regulatory requirements and the growing focus on sustainability.

    Get more detailed insights about Process Control Automation Market

    Regional Insights

    The Process Control Automation Market is expected to grow significantly in the coming years. The market is segmented into various regions, including North America, Europe, APAC, South America, and MEA. Each region has its own unique dynamics and growth prospects. North America is the largest regional market for building automation control systems, accounting for over 35% of the market share. The region has a strong manufacturing base and is home to some of the world's leading process control automation companies.

    The market in North America is expected to continue to grow steadily in the coming years, driven by the increasing adoption of automation technologies in various industries.

    Europe is the second-largest regional market for process control automation. The region has a strong industrial base and is home to a number of leading process control automation companies. The market in Europe is expected to grow at a moderate pace in the coming years, driven by the need for increased efficiency and productivity in the manufacturing sector. APAC is the third-largest regional market for process control automation. The region has a large and growing manufacturing base and is home to a number of emerging economies.

    The market in APAC is expected to grow rapidly in the coming years, driven by the increasing demand for automation technologies in various industries.

    South America is a relatively small but growing market for process control automation. The region has a number of emerging economies and is expected to see increased demand for automation technologies in the coming years. MEA is the smallest regional market for process control automation. However, the region is expected to grow at a significant pace in the coming years, driven by the increasing demand for automation technologies in various industries.

    Process Control Automation Market3

    Source Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The competitive landscape of the Process Control Automation Market industry is fiercely competitive, marked by the presence of several prominent players. Major players in the Process Control Automation Market include Emerson Electric Co., Schneider Electric SE, Siemens AG, Honeywell International Inc., and ABB Ltd. These leading Process Control Automation Market players have established strong market positions through strategic partnerships, technological advancements, and a diverse product portfolio. 

    The Process Control Automation Market development is fueled by the increasing adoption of automation technologies across industries to enhance efficiency, reduce operating costs, and improve product quality. A notable competitor in the Process Control Automation Market is Emerson Electric Co. The company offers a comprehensive suite of process control solutions, including distributed control systems, programmable logic controllers, and measurement and analysis devices. Emerson's strong presence in the oil and gas, chemical, and food and beverage industries gives it a competitive edge in the market.

    Another key competitor, Schneider Electric SE, provides a wide range of process control automation products and services, including programmable automation controllers, variable speed drives, and software solutions. 

    Schneider Electric's focus on energy management and efficiency solutions has enabled it to gain significant market share in the industrial automation sector. Another prominent competitor in the Process Control Automation Market is ABB Ltd. The company offers a comprehensive portfolio of process control solutions, including control systems, instrumentation, and drives. ABB's expertise in robotics and automation technologies has allowed it to expand its presence in various industries, such as automotive, aerospace, and healthcare.

    These leading players in the Process Control Automation Market are constantly investing in research and development to enhance their product offerings and gain a competitive advantage in the market.

    Industry Developments

    The Process Control Automation Market is projected to reach USD 192.26 billion by 2032, exhibiting a CAGR of 7.69% during the forecast period (2025-2034). Growing demand for automation solutions in various industries such as manufacturing, food & beverage, and pharmaceuticals is driving market growth. Advancements in technology, including the adoption of artificial intelligence (AI) and the Industrial Internet of Things (IIoT), are further fueling market expansion. 

    Key industry players are focusing on strategic partnerships, acquisitions, and product innovations to gain a competitive edge. Recent developments include Honeywell's acquisition of Sparta Systems to enhance its IIoT capabilities and Emerson's collaboration with Microsoft to develop cloud-based automation solutions.

    Future Outlook

    Process Control Automation Market Future Outlook

    The Process Control Automation Market is projected to grow at a 7.69% CAGR from 2025 to 2035, driven by technological advancements, increased industrial automation, and demand for operational efficiency.

    New opportunities lie in:

    • Invest in AI-driven analytics for predictive maintenance solutions. Develop integrated IoT platforms for real-time process monitoring. Expand offerings in cybersecurity solutions tailored for automation systems.

    By 2035, the Process Control Automation Market is expected to achieve substantial growth, reflecting robust innovation and competitive dynamics.

    Market Segmentation

    Process Control Automation Market Function Outlook

    • Process Monitoring and Control
    • Data Acquisition and Analysis
    • Alarm and Event Management
    • Batch and Recipe Management
    • Historian and Reporting

    Process Control Automation Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Process Control Automation Market Type of Industry Outlook

    • Oil and Gas
    • Power Generation
    • Water and Wastewater Treatment
    • Food and Beverage
    • Pharmaceuticals
    • Chemicals
    • Metals and Mining

    Process Control Automation Market End-user Application Outlook

    • Plant Automation
    • Energy Management
    • Equipment Monitoring
    • Safety and Security
    • Environmental Compliance

    Process Control Automation Market Process Control System Type Outlook

    • Distributed Control Systems (DCS)
    • Supervisory Control and Data Acquisition (SCADA) Systems
    • Programmable Logic Controllers (PLCs)
    • Industrial Control Systems (ICS)

    Report Scope

    Report Attribute/MetricDetails
    Market Size 2024 114.48 (USD Billion)
    Market Size 2025 123.29 (USD Billion)
    Market Size 2035258.67 (USD Billion)
    Compound Annual Growth Rate (CAGR)7.69% (2025 - 2035)
    Report CoverageRevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2023
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledAVEV Anwepara Eaton, Pepperl+Fuchs, Endress+Hausser, Mitsubishi Electric, Phoenix Contact, Schneider Electric, Siemens, Yokogawa, Honeywell, Emerson, Rockwell Automation, ABB, GE Digital
    Segments CoveredType of Industry, Process Control System Type, Function, End-user Application, Regional
    Key Market Opportunities1 Growing demand for automation to improve efficiency2 Increasing need for process optimization and reliability3 Advent of Industry 40 and digitalization4 Need for sustainable and energy-efficient operations5 Government initiatives for industrial modernization
    Key Market Dynamics1 Increasing Adoption of Digitalization2 Growing Demand for Energy Efficiency3 Need for Enhanced Process Control4 Technological Advancements in Automation5 Government Regulations and Standards Compliance
    Countries CoveredNorth America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the Process Control Automation Market?

    The Process Control Automation Market is expected to reach a valuation of USD 114.48 billion in 2024 and is projected to grow at a CAGR of 7.69%, reaching USD 240.20 billion by 2034.

    What are the key regions driving the growth of the Process Control Automation Market?

    North America and Europe are the leading regions in the Process Control Automation Market, followed by Asia-Pacific. The growth in these regions is attributed to the increasing adoption of automation technologies in industries such as manufacturing, oil & gas, and power generation.

    Which industries are the major consumers of Process Control Automation solutions?

    The major industries consuming Process Control Automation solutions include manufacturing, oil & gas, power generation, chemicals, and pharmaceuticals. These industries require precise control over their processes to ensure efficiency, safety, and compliance.

    What are the key applications of Process Control Automation systems?

    Process Control Automation systems are used for a wide range of applications, including process monitoring and control, data acquisition and analysis, predictive maintenance, and remote operations. These systems help industries improve productivity, reduce costs, and enhance safety.

    Who are the key competitors in the Process Control Automation Market?

    The key competitors in the Process Control Automation Market include Honeywell, Siemens, ABB, Rockwell Automation, Schneider Electric, Emerson, Yokogawa, and Mitsubishi Electric. These companies offer a range of Process Control Automation solutions, including hardware, software, and services.

    What are the key trends shaping the future of the Process Control Automation Market?

    The key trends shaping the future of the Process Control Automation Market include the increasing adoption of cloud-based solutions, the use of artificial intelligence (AI) and machine learning (ML) for process optimization, and the growing demand for remote monitoring and control solutions.

    What are the challenges faced by the Process Control Automation Market?

    The Process Control Automation Market faces challenges such as the high cost of implementation, the need for skilled professionals, and the concerns over data security. However, the growing demand for efficiency, safety, and compliance is driving the adoption of Process Control Automation solutions despite these challenges.

    What is the expected growth rate of the Process Control Automation Market?

    The Process Control Automation Market is expected to grow at a CAGR of 7.69% from 2025 to 2034, reaching a valuation of USD 240.20 billion by 2034.

    What are the key factors driving the growth of the Process Control Automation Market?

    The key factors driving the growth of the Process Control Automation Market include the increasing demand for automation in industries, the need for improved efficiency and productivity, and the growing awareness of safety and compliance regulations.

    What are the key opportunities for growth in the Process Control Automation Market?

    The key opportunities for growth in the Process Control Automation Market include the adoption of new technologies such as AI and ML, the expansion into emerging markets, and the development of new applications for Process Control Automation solutions.

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