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    Power Plant Boiler Market

    ID: MRFR/E&P/23457-HCR
    100 Pages
    Snehal Singh
    October 2025

    Power Plant Boiler Market Research Report: By Fuel Type (Coal-fired boilers, Gas-fired boilers, Oil-fired boilers, Biomass-fired boilers, Waste-to-energy boilers), By Boiler Type (Drum boilers, Once-through boilers, Circulating fluidized bed boilers, Bubbling fluidized bed boilers, Stoker-fired boilers), By Capacity (Less than 100 MW, 100-500 MW, 500-1,000 MW, 1,000-2,000 MW, Over 2,000 MW), By Application (Power generation, Industrial steam, District heating, Cogeneration, Waste-to-energy) and By Regional (North America, Europe, South Ameri...

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    Power Plant Boiler Market Infographic
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    Power Plant Boiler Market Summary

    The Global Power Plant Boiler Market is projected to grow from 59.28 USD Billion in 2024 to 86.74 USD Billion by 2035.

    Key Market Trends & Highlights

    Power Plant Boiler Key Trends and Highlights

    • The market is expected to achieve a compound annual growth rate (CAGR) of 3.52% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 86.7 USD Billion, indicating robust growth potential.
    • in 2024, the market is valued at 59.28 USD Billion, reflecting a solid foundation for future expansion.
    • Growing adoption of advanced boiler technologies due to increasing energy efficiency regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 59.28 (USD Billion)
    2035 Market Size 86.74 (USD Billion)
    CAGR (2025-2035) 3.52%

    Major Players

    Babcock & Wilcox Enterprises, Inc., Doosan Heavy Industries & Construction, Amec Foster Wheeler plc, CleaverBrooks, Inc., Alstom SA, Mitsubishi Hitachi Power Systems, Ltd., Siemens Energy AG, Austal Limited, Harsco Infrastructure, Shanghai Boiler Works, Ltd., Rentech Boiler Systems Inc., General Electric Company, Thermax Limited, Foster Wheeler AG

    Power Plant Boiler Market Trends

    The market is also witnessing a shift toward modular boiler systems, offering flexibility and ease of installation, particularly for distributed power generation applications.

    The ongoing transition towards cleaner energy sources is likely to drive innovations in boiler technology, enhancing efficiency and reducing emissions in power generation.

    U.S. Department of Energy

    Power Plant Boiler Market Drivers

    Growing Energy Demand

    The Global Power Plant Boiler Market Industry is experiencing a surge in demand due to the increasing global energy requirements. As economies expand, the need for reliable and efficient power generation becomes paramount. In 2024, the market is valued at approximately 59.3 USD Billion, reflecting the urgent need for advanced boiler technologies that can meet stringent environmental regulations while ensuring energy efficiency. This trend is particularly evident in developing nations, where industrialization and urbanization drive energy consumption. The demand for power generation is projected to rise significantly, necessitating the installation of new boilers and the upgrading of existing facilities.

    Regulatory Compliance

    Stringent environmental regulations are driving the Global Power Plant Boiler Market Industry towards cleaner technologies. Governments worldwide are implementing policies aimed at reducing greenhouse gas emissions and promoting sustainable energy practices. Compliance with these regulations often necessitates the adoption of advanced boiler systems that utilize cleaner fuels and incorporate emissions control technologies. This regulatory landscape compels power plant operators to invest in modernizing their boiler systems, thereby fostering market growth. As the industry adapts to these evolving regulations, the demand for efficient and environmentally friendly boilers is likely to increase, further shaping the market dynamics.

    Market Growth Projections

    The Global Power Plant Boiler Market Industry is projected to witness substantial growth over the coming years. With a market value of 59.3 USD Billion in 2024, it is anticipated to reach 86.7 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 3.52% from 2025 to 2035, reflecting the increasing demand for efficient and sustainable power generation solutions. The market dynamics are influenced by various factors, including technological advancements, regulatory compliance, and the shift towards renewable energy sources. These projections indicate a robust future for the power plant boiler sector.

    Technological Advancements

    Technological innovations play a crucial role in shaping the Global Power Plant Boiler Market Industry. The introduction of advanced boiler designs, such as supercritical and ultra-supercritical boilers, enhances efficiency and reduces emissions. These innovations not only comply with environmental standards but also improve the overall performance of power plants. As a result, operators are increasingly investing in modern boiler technologies to optimize fuel utilization and minimize operational costs. The continuous evolution of boiler technology is expected to contribute to the market's growth, with projections indicating a compound annual growth rate of 3.52% from 2025 to 2035.

    Investment in Infrastructure

    Investment in energy infrastructure is a key driver of the Global Power Plant Boiler Market Industry. Governments and private entities are channeling funds into the development and modernization of power generation facilities to meet rising energy demands. This influx of capital is facilitating the construction of new power plants and the retrofitting of existing ones with advanced boiler technologies. As a result, the market is poised for growth, with projections indicating a market value of 86.7 USD Billion by 2035. This investment trend underscores the importance of reliable power generation in supporting economic development and energy security.

    Shift Towards Renewable Energy

    The transition towards renewable energy sources is influencing the Global Power Plant Boiler Market Industry. As countries strive to reduce their carbon footprint, there is a growing emphasis on integrating biomass and waste-to-energy technologies into existing power generation systems. This shift not only diversifies energy sources but also enhances the sustainability of power plants. The incorporation of biomass boilers and other renewable technologies is expected to gain traction, particularly in regions with abundant biomass resources. This trend aligns with global efforts to achieve energy security and sustainability, thereby driving the demand for innovative boiler solutions.

    Market Segment Insights

    Power Plant Boiler Market Fuel Type Insights

    The fuel type segment of the Power Plant Boiler Market includes coal-fired boilers, gas-fired boilers, oil-fired boilers, biomass-fired boilers, and waste-to-energy boilers. In 2023, coal-fired boilers have the largest market share, as they account for over 50% of the global market. However, the market for coal-fired boilers is projected to decrease due to increasing environmental concerns and regulations. Gas-fired boilers are expected to have the fastest growth rate during the forecast period, as they have the advantage of lower emissions and higher efficiency compared with coal-fired boilers.

    This market is also expected to benefit due to the increasing availability of natural gas. Oil-fired boilers are also expected to have a negligible share in the Power Plant Boiler Market. The market for oil-fired boilers is expected to be affected by the volatility of oil prices and the increasing availability of alternative fuels. The biomass-fired boilers are expected to have a moderate growth rate compared with the other boilers. The market for this fuel type is expected to advance due to the increasing demand for renewable energy sources.

    Waste-to-energy boilers are also expected to have a negligible share of the global market, and they are expected to have a marginal growth rate. The market for this fuel type is expected to be fueled by the increasing need for waste management methods and the ability to generate electricity from waste.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Power Plant Boiler Market Boiler Type Insights

    The Power Plant Boiler Market is segmented by boiler type into drum boilers, once-through boilers, circulating fluidized bed boilers, bubbling fluidized bed boilers, and stoker-fired boilers. In 2023, the drum boilers segment captured the maximum market shares above 45% and was anticipated to lead the whole market throughout the forecasting period. Drum boilers are highly employed in power plants due to their great ability to manage large variations in load demand along with their high efficiency. 

    The once-through boilers will witness the maximum growth over the forecasting period as they are compact designed, and capable of being operated at high pressures and temperatures. Circulating fluidized bed boilers are becoming very popular and highly employed due to their low emissions and high fuel efficiencies. The bubbling fluidized bed boilers are used in small and medium-sized power plants because they have low capital costs. The stoker-fired boilers will be phased out completely as they have low efficiencies and high emissions.

    Power Plant Boiler Market Capacity Insights

    The Power Plant Boiler Market segmentation by capacity showcases a diverse landscape. In 2023, the 'Less than 100 MW' segment held a significant market share, driven by the growing demand for small-scale power generation solutions in remote areas and developing economies. The '100-500 MW' segment is projected to witness steady growth, attributed to its wide applicability in industrial and commercial applications. The '500-1,000 MW' segment is anticipated to gain traction due to its efficiency and cost-effectiveness for medium-scale power generation. The '1,000-2,000 MW' segment is expected to grow steadily, supported by the increasing demand for large-scale power generation projects.

    The 'Over 2,000 MW' segment is poised for substantial growth, driven by the need for ultra-efficient and high-capacity power generation solutions for meeting the growing energy demands of urban centers and industrial hubs.

    Power Plant Boiler Market Application Insights

    The application segment plays a pivotal role in shaping the dynamics of the Power Plant Boiler Market. Power generation remains the dominant application, accounting for the majority of market share in 2023. The rising demand for electricity from various sectors, coupled with the increasing adoption of renewable energy sources, is driving the growth of this segment. Industrial steam is another significant application, with boilers widely used in industries such as chemicals, pharmaceuticals, and food processing for process heating and steam generation.

    District heating, which involves the centralized generation and distribution of heat to multiple buildings, is gaining traction as a sustainable and efficient heating solution, contributing to the growth of the segment. 

    Cogeneration, the simultaneous production of electricity and heat, is also witnessing increased adoption, driven by its ability to improve energy efficiency and reduce emissions. Waste-to-energy applications, where boilers utilize waste materials as fuel, are gaining momentum as a means of sustainable waste management and energy recovery. The Power Plant Boiler Market revenue for waste-to-energy is projected to grow at a CAGR of 4.5% during the forecast period, reflecting the increasing focus on sustainable waste management practices.

    Get more detailed insights about Power Plant Boiler Market Research Report — Global Forecast till 2034

    Regional Insights

    The regional segmentation of the Power Plant Boiler Market offers valuable insights into the market's geographical distribution and growth dynamics. In 2023, North America held the largest market share, accounting for around 35% of the global revenue. The region's robust power generation industry and stringent environmental regulations drive the demand for efficient and environmentally friendly power plant boilers. Europe follows closely with a market share of approximately 30%, driven by increasing investments in renewable energy and government initiatives to reduce carbon emissions.

    The APAC region is expected to witness significant growth over the forecast period, with China and India emerging as key markets due to their expanding power generation capacity and growing focus on industrialization. South America and MEA also present growth opportunities; however, market penetration may be influenced by factors such as economic stability and infrastructure development.

    Power Plant Boiler Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Power Plant Boiler Market industry are continuously investing in research and development to create innovative and efficient products. This has led to the development of advanced technologies such as circulating fluidized bed (CFB) boilers and supercritical boilers, which offer higher efficiency and reduced emissions. Leading Power Plant Boiler Market players are also focusing on providing value-added services to their customers, such as performance optimization and predictive maintenance. 

    This helps them to differentiate themselves from the competition and build long-term relationships with their clients. The Power Plant Boiler Market development is driven by factors such as increasing demand for electricity, rising environmental concerns, and the need for efficient energy production. Among the leading players in the Power Plant Boiler Market, Babcock & Wilcox stands out as a global leader with a comprehensive portfolio of products and services. The company has over 150 years of experience in the industry and has supplied boilers to over 2,000 power plants worldwide.

    Babcock & Wilcox is known for its innovative technologies, such as the CFB boiler, which has been widely adopted for its high efficiency and low emissions. 

    The company also provides a range of services, including engineering, construction, and maintenance, which enables it to offer complete solutions to its customers. A notable competitor in the Power Plant Boiler Market is Doosan Heavy Industries & Construction. This South Korean company is a major player in the global power generation industry and has supplied boilers to over 500 power plants worldwide. Doosan Heavy Industries & Construction is known for its high-quality products and its focus on customer satisfaction.

    The company offers a wide range of boilers, including CFB boilers, supercritical boilers, and ultra-supercritical boilers, which cater to the diverse needs of its customers. Doosan Heavy Industries & Construction also provides a comprehensive range of services, including engineering, procurement, construction, and commissioning, which allows it to provide turnkey solutions to its clients.

    Key Companies in the Power Plant Boiler Market market include

    Industry Developments

    The Power Plant Boiler Market is expected to witness steady growth over the next decade, driven by increasing demand for electricity and the need for efficient and reliable power generation systems. The market is expected to reach a valuation of USD 55.31 billion by 2023, exhibiting a CAGR of 3.5% from 2025 to 2034. Recent developments in the market include the growing adoption of supercritical and ultra-supercritical boilers, which offer higher efficiency and lower emissions.

    Additionally, the increasing focus on renewable energy sources and the need for grid flexibility is expected to drive demand for flexible and efficient power plant boilers. Key players in the market include Babcock Wilcox Enterprises, Inc., Bharat Heavy Electricals Limited, and Mitsubishi Heavy Industries, Ltd., among others. These companies are investing in research and development to enhance the performance and efficiency of their boilers while also exploring opportunities in emerging markets.

    Future Outlook

    Power Plant Boiler Market Future Outlook

    The Global Power Plant Boiler Market is projected to grow at a 3.52% CAGR from 2025 to 2035, driven by technological advancements, regulatory support, and increasing energy demands.

    New opportunities lie in:

    • Invest in advanced boiler technologies to enhance efficiency and reduce emissions.
    • Explore partnerships with renewable energy firms for hybrid boiler solutions.
    • Develop predictive maintenance services leveraging IoT for operational optimization.

    By 2035, the market is expected to achieve robust growth, reflecting evolving energy landscapes and technological innovations.

    Market Segmentation

    Power Plant Boiler Market Capacity Outlook

    • Power generation
    • Industrial steam
    • District heating
    • Cogeneration
    • Waste-to-energy

    Power Plant Boiler Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Power Plant Boiler Market Fuel Type Outlook

    • Drum boilers
    • Once-through boilers
    • Circulating fluidized bed boilers
    • Bubbling fluidized bed boilers
    • Stoker-fired boilers

    Power Plant Boiler Market Application Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Power Plant Boiler Market Boiler Type Outlook

    • Less than 100 MW
    • 100-500 MW
    • 500-1,000 MW
    • 1,000-2,000 MW
    • Over 2,000 MW

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024   59.28 (USD Billion)
    Market Size 2025   61.37 (USD Billion)
    Market Size 2035 86.74 (USD Billion)
    Compound Annual Growth Rate (CAGR) 3.52% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Amec Foster Wheeler plc, CleaverBrooks, Inc., Alstom SA, Doosan Heavy Industries Construction Co. Ltd., Mitsubishi Hitachi Power Systems, Ltd., Siemens Energy AG, Babcock Wilcox Enterprises, Inc., Austal Limited, Harsco Infrastructure, Shanghai Boiler Works, Ltd., Rentech Boiler Systems Inc., General Electric Company, Thermax Limited, Foster Wheeler AG
    Segments Covered Fuel Type, Boiler Type, Capacity, Application, Regional
    Key Market Opportunities Rising demand for clean energy Growing industrialization in emerging markets Advancements in boiler technology Increasing focus on energy efficiency Government incentives for renewable energy
    Key Market Dynamics Increasing focus on clean energy Growing demand from emerging economies Technological advancements Government initiatives for renewable energy Stricter environmental regulations
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the Global Power Plant Boiler Market?

    The Global Power Plant Boiler Market is expected to reach USD 59.28 Billion in 2024 and is projected to grow at a CAGR of 3.52% from 2025 to 2034, reaching USD 83.79 Billion by 2034.

    Which region holds the largest market share in the Global Power Plant Boiler Market?

    North America region is expected to dominate the Global Power Plant Boiler Market with a share of around 40% in 2023, primarily due to the increasing demand for electricity and the growing power generation capacity in the region.

    What are the key applications of Power Plant Boilers?

    Power Plant Boilers are primarily used for steam generation in thermal power plants, which account for a significant share of global electricity generation. They play a crucial role in converting fossil fuels, such as coal, natural gas, and biomass, into thermal energy to produce steam that drives turbines, generating electricity.

    Who are the key competitors in the Global Power Plant Boiler Market?

    Some of the prominent players in the Global Power Plant Boiler Market include Babcock Wilcox Enterprises, Inc., Bharat Heavy Electricals Limited (BHEL), Dongfang Boiler Group Co., Ltd., Foster Wheeler AG, General Electric Company, Harbin Boiler Company Limited, Mitsubishi Hitachi Power Systems, Ltd., Siemens AG, and Thermax Limited.

    What are the growth drivers of the Global Power Plant Boiler Market?

    The increasing demand for electricity, the need for efficient and reliable power generation systems, stringent environmental regulations, and government initiatives promoting renewable energy sources are key factors driving the growth of the Global Power Plant Boiler Market.

    What are the challenges faced by the Global Power Plant Boiler Market?

    The Global Power Plant Boiler Market faces challenges such as fluctuating fuel prices, stringent environmental regulations, increasing competition from renewable energy sources, and technological advancements that may lead to the development of more efficient and cost-effective power generation systems.

    What are the key trends shaping the Global Power Plant Boiler Market?

    The Global Power Plant Boiler Market is witnessing trends such as the integration of advanced technologies like artificial intelligence and IoT, increasing focus on energy efficiency and emission reduction, growing demand for modular and compact boilers, and the rise of distributed power generation systems.

    What is the expected growth rate of the Global Power Plant Boiler Market?

    The Global Power Plant Boiler Market is projected to grow at a CAGR of 3.52% from 2025 to 2034, reaching USD 83.79 Billion by 2034.

    What are the key factors influencing the growth of the Global Power Plant Boiler Market?

    The growth of the Global Power Plant Boiler Market is influenced by factors such as the increasing demand for electricity, the need for efficient and reliable power generation systems, stringent environmental regulations, and government initiatives promoting renewable energy sources.

    What is the expected regional distribution of the Global Power Plant Boiler Market?

    The Asia-Pacific region is expected to dominate the Global Power Plant Boiler Market with a share of around 40% in 2023, followed by Europe and North America.

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