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Carbon Felt Graphite Felt Market

ID: MRFR/CnM/24419-HCR
111 Pages
Chitranshi Jaiswal
October 2025

Carbon Felt and Graphite Felt Market Research Report By Product Type (Carbon Felt, Graphite Felt), By Application (High-Temperature Furnace, Electrode, Filter, Catalytic Carrier, Sealing), By Raw Materials (Petroleum Coke, Polyacrylonitrile, Coal Tar Pitch), By Grade (Soft Felt, Semi-Rigid Felt, Rigid Felt) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) - Forecast to 2035

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Carbon Felt Graphite Felt Market Summary

As per MRFR analysis, the Carbon Felt and Graphite Felt Market Size was estimated at 8.553 USD Billion in 2024. The Carbon Felt and Graphite Felt industry is projected to grow from 9.256 USD Billion in 2025 to 20.38 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.21 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Carbon Felt and Graphite Felt Market is poised for substantial growth driven by sustainability and technological advancements.

  • North America remains the largest market for carbon and graphite felt, reflecting robust industrial demand.
  • Asia-Pacific is emerging as the fastest-growing region, propelled by increasing investments in advanced materials.
  • Carbon felt dominates the market, while graphite felt is experiencing rapid growth due to its unique properties.
  • Key market drivers include rising demand in the renewable energy sector and advancements in aerospace and automotive industries.

Market Size & Forecast

2024 Market Size 8.553 (USD Billion)
2035 Market Size 20.38 (USD Billion)
CAGR (2025 - 2035) 8.21%

Major Players

Felt Technologies (US), SGL Carbon (DE), Mersen (FR), Toyo Tanso (JP), Graphite India Limited (IN), Schunk Carbon Technology (DE), Nippon Carbon (JP), Zhongtai Carbon (CN), Kureha Corporation (JP)

Carbon Felt Graphite Felt Market Trends

The Carbon Felt and Graphite Felt Market is currently experiencing a notable evolution, driven by various factors that influence demand and supply dynamics. The increasing adoption of advanced materials in industries such as aerospace, automotive, and energy storage is propelling the market forward. Carbon felt, known for its lightweight and thermal resistance properties, is particularly favored in applications requiring high-performance insulation. Meanwhile, graphite felt is gaining traction due to its excellent thermal conductivity and chemical stability, making it suitable for high-temperature applications. As industries continue to innovate, the need for specialized materials that can withstand extreme conditions is likely to enhance the market's growth potential. In addition to industrial applications, the Carbon Felt and Graphite Felt Market is also witnessing a shift towards sustainability. Manufacturers are increasingly focusing on eco-friendly production processes and recyclable materials, aligning with global trends towards environmental responsibility. This shift not only caters to consumer preferences but also complies with stringent regulations aimed at reducing carbon footprints. Furthermore, advancements in manufacturing technologies are expected to improve the efficiency and cost-effectiveness of carbon and graphite felt products, thereby broadening their application scope. Overall, the market appears poised for growth, driven by technological advancements and a growing emphasis on sustainability.

Sustainability Initiatives

The Carbon Felt and Graphite Felt Market is increasingly influenced by sustainability initiatives. Manufacturers are adopting eco-friendly practices and materials, responding to consumer demand for environmentally responsible products. This trend aligns with global efforts to reduce carbon emissions and promote recycling, potentially reshaping production processes and product offerings.

Technological Advancements

Technological advancements play a crucial role in the evolution of the Carbon Felt and Graphite Felt Market. Innovations in manufacturing techniques are enhancing product performance and reducing costs. These developments may lead to broader applications across various industries, including aerospace and energy, where high-performance materials are essential.

Growing Industrial Applications

The demand for carbon and graphite felt is expanding across diverse industrial applications. Industries such as aerospace, automotive, and energy storage are increasingly utilizing these materials for their unique properties. This trend suggests a robust growth trajectory for the market, as companies seek materials that can withstand extreme conditions and enhance operational efficiency.

Carbon Felt Graphite Felt Market Drivers

Growing Adoption in Battery Technologies

The Carbon Felt and Graphite Felt Market is witnessing a significant uptick in adoption within battery technologies, particularly in lithium-ion batteries. As the demand for electric vehicles and energy storage systems escalates, the need for efficient thermal management solutions becomes paramount. Carbon felt is utilized in battery applications to enhance thermal conductivity and improve overall performance. The battery market is projected to grow exponentially, with estimates indicating a market size exceeding 100 billion dollars by 2025. This growth trajectory suggests a favorable environment for the Carbon Felt and Graphite Felt Market, as manufacturers align their products with the evolving needs of the battery industry.

Rising Demand in Renewable Energy Sector

The Carbon Felt and Graphite Felt Market is experiencing a notable surge in demand due to the increasing focus on renewable energy sources. As industries pivot towards sustainable energy solutions, materials like carbon felt are becoming essential in applications such as wind turbine blades and solar panel manufacturing. The market for renewable energy is projected to grow significantly, with investments in solar and wind energy expected to reach trillions of dollars in the coming years. This trend indicates a robust growth trajectory for the Carbon Felt and Graphite Felt Market, as these materials provide the necessary thermal and electrical insulation properties required in energy-efficient technologies.

Regulatory Support for Advanced Materials

The Carbon Felt and Graphite Felt Market is likely to benefit from increasing regulatory support aimed at promoting advanced materials. Governments are implementing policies that encourage the use of high-performance materials in various applications, particularly in energy efficiency and emissions reduction. This regulatory landscape is fostering innovation and investment in the development of carbon and graphite felt products. As industries strive to comply with stringent environmental regulations, the demand for these materials is expected to rise. The market for advanced materials is projected to grow significantly, indicating a positive outlook for the Carbon Felt and Graphite Felt Market as it aligns with regulatory trends.

Increased Focus on High-Temperature Applications

The Carbon Felt and Graphite Felt Market is benefiting from a heightened focus on high-temperature applications across various sectors. Industries such as metallurgy, ceramics, and electronics require materials that can withstand extreme temperatures without compromising performance. Carbon felt, with its exceptional thermal resistance, is increasingly being adopted in these applications. The market for high-temperature insulation materials is expected to grow, with estimates suggesting a valuation of several billion dollars by 2030. This trend indicates a promising outlook for the Carbon Felt and Graphite Felt Market, as manufacturers seek reliable solutions for their high-temperature needs.

Advancements in Aerospace and Automotive Industries

The Carbon Felt and Graphite Felt Market is poised for growth, driven by advancements in the aerospace and automotive sectors. These industries increasingly utilize lightweight and high-performance materials to enhance fuel efficiency and reduce emissions. Carbon felt, known for its excellent thermal stability and lightweight characteristics, is being integrated into various applications, including aircraft insulation and automotive components. The aerospace sector alone is projected to witness a compound annual growth rate of over 4% in the next decade, suggesting a corresponding increase in demand for carbon and graphite felt materials to meet stringent performance standards.

Market Segment Insights

By Product Type: Carbon Felt (Largest) vs. Graphite Felt (Fastest-Growing)

The Carbon Felt segment currently holds the largest market share in the Carbon Felt and Graphite Felt Market, primarily driven by its extensive application in various industries such as aerospace, energy, and automotive. Its unique properties, such as high thermal stability and lightweight nature, make it a preferred choice among manufacturers. Meanwhile, Graphite Felt, although smaller in market share, is rapidly gaining traction due to its excellent conductivity and resistance to oxidation, appealing to sectors that require advanced thermal management solutions.

Carbon Felt (Dominant) vs. Graphite Felt (Emerging)

Carbon Felt is established as the dominant player in the market, leveraging its proven performance in high-temperature applications and growing demand in energy storage solutions. Its robust nature and ability to withstand extreme conditions have made it essential for industries such as aeronautics and electronics. On the other hand, Graphite Felt is emerging as a significant player, catering to niche applications in thermal insulation and energy transformation. The increasing push for energy efficiency and sustainability drives its adoption, making it a crucial element in innovations related to battery technology and thermal regulation, thus securing its position as a fast-growing segment in the market.

By Application: High Temperature Furnace (Largest) vs. Electrode (Fastest-Growing)

The Carbon Felt and Graphite Felt Market is segmented by application into several critical areas, notably High Temperature Furnace, Electrode, Filter, Catalytic Carrier, and Sealing. Among these, High Temperature Furnace stands out as the largest segment, dominating the market share due to its extensive use in various high-temperature industrial processes. Electrode, on the other hand, is identified as the fastest-growing segment, driven by the rising demand for efficient energy storage and conversion technologies.

Application: High Temperature Furnace (Dominant) vs. Electrode (Emerging)

High Temperature Furnace serves as the cornerstone of the Carbon Felt and Graphite Felt Market, given its vital role in high-heat applications such as metallurgical processing and material production. This segment leverages the superior thermal stability and insulating properties of carbon and graphite felts, ensuring optimal performance in extreme environments. In contrast, the Electrode application is emerging rapidly, fueled by the increasing adoption of advanced battery technologies and renewable energy solutions. This segment benefits from innovations in electrode design and performance improvements that enhance energy efficiency and lifecycle, making them pivotal in energy storage systems.

By Raw Materials: Polyacrylonitrile (Largest) vs. Petroleum Coke (Fastest-Growing)

Within the Raw Materials segment of the Carbon Felt and Graphite Felt Market, Polyacrylonitrile (PAN) continues to dominate with the largest share due to its essential properties in producing high-performance carbon fibers. Petroleum Coke follows, growing rapidly as industries focus on sustainable alternatives, positioning it as the fastest-growing raw material. Coal Tar Pitch, while important, holds a smaller share compared to PAN and is increasingly overshadowed by the technological advancements in PAN production and the rise of petroleum coke alternatives.

Polyacrylonitrile (Dominant) vs. Petroleum Coke (Emerging)

Polyacrylonitrile (PAN) is recognized as the dominant raw material due to its significant advantages in strength and thermal stability, making it ideal for high-end applications in the carbon felt and graphite felt markets. Its well-established production processes ensure a consistent quality output. In contrast, Petroleum Coke is emerging as a popular choice due to its cost-effectiveness and growing application in various sectors. The shift towards greener alternatives and the need for lightweight materials in industries like aerospace and automotive is driving the demand for petroleum coke aggressively, paving the way for its increased market presence.

By Grade: Soft Felt (Largest) vs. Rigid Felt (Fastest-Growing)

In the Carbon Felt and Graphite Felt Market, the segment values display a diverse distribution of market share. Soft Felt holds the largest share, widely utilized in a variety of applications due to its flexibility and thermal insulation properties. In contrast, Rigid Felt is emerging as a sizable contender with increasing adoption in specialized industrial applications. This growing interest is indicative of an evolving market seeking innovative solutions to meet specific performance requirements.

Soft Felt (Dominant) vs. Rigid Felt (Emerging)

Soft Felt is characterized by its superior flexibility, enabling its application in various sectors, particularly in textiles and thermal insulation. It dominates the market due to its adaptability in numerous manufacturing processes. On the other hand, Rigid Felt is gaining traction as an emerging alternative, particularly in industries requiring materials that can withstand higher temperatures and pressures. Its enhanced structural integrity makes it a preferred choice for applications in aerospace and automotive sectors, driving its fast growth in the marketplace.

Get more detailed insights about Carbon Felt Graphite Felt Market

Regional Insights

Regionally, the market is segmented into North America, Europe, APAC, South America, and MEA. North America held the largest share of the market in 2023, accounting for 36.5% of the total revenue.

The region is expected to maintain its dominance throughout the forecast period, driven by the increasing demand for Carbon Felt and Graphite Felt in various industries such as aerospace, automotive, and energy.

Europe is the second largest market for Carbon Felt and Graphite Felt, followed by APAC. The APAC region is expected to witness the fastest growth during the forecast period, owing to the growing industrialization and urbanization in countries such as China, India, and Japan.

South America and MEA are expected to account for a smaller share of the market, but they are expected to grow at a steady pace during the forecast period.

Carbon Felt Graphite Felt Market Regional Image

Key Players and Competitive Insights

Major players in the Carbon Felt and Graphite Felt Market are constantly developing new and innovative products to meet the changing needs of their customers.

Leading Carbon Felt and Graphite Felt Market players are investing heavily in research and development to stay ahead of the competition. As the Carbon Felt and Graphite Felt Market continues to grow, we can expect to see even more innovation and competition in the years to come.

The Carbon Felt and Graphite Felt Market is also becoming increasingly globalized, with companies from all over the world competing for market share. This globalization is leading to increased competition and lower prices for consumers.

A leader in the Carbon Felt and Graphite Felt Market, specializes in the manufacture and sale of carbon and graphite products. The company's products are used in a wide range of applications, including aerospace, automotive, and electronics.

Carbon Graphite Felt Company has a strong focus on research and development, and it is constantly developing new and innovative products to meet the changing needs of its customers.

The company has a presence, with manufacturing facilities in the United States, Europe, and Asia. Carbon Graphite Felt Company is a publicly traded company with a market capitalization of approximately $1 billion.

A competitor in the Carbon Felt and Graphite Felt Market is also a leading manufacturer and supplier of carbon and graphite products. The company's products are used in a wide range of applications, including aerospace, automotive, and chemical processing.

SGL Carbon has a strong focus on sustainability, and it is committed to reducing its environmental impact. The company has a presence, with manufacturing facilities in Europe, North America, and Asia. SGL Carbon is a publicly traded company with a market capitalization of approximately $1.5 billion.

Key Companies in the Carbon Felt Graphite Felt Market market include

Industry Developments

  • Q1 2024: SGL Carbon expands production capacity for carbon and graphite felts at Meitingen site SGL Carbon announced the expansion of its production capacity for carbon and graphite felts at its Meitingen, Germany facility, aiming to meet growing demand from battery and high-temperature insulation markets.
  • Q2 2024: Toray Industries launches new high-performance graphite felt for redox flow batteries Toray Industries introduced a new grade of high-performance graphite felt specifically designed for use in vanadium redox flow batteries, targeting the renewable energy storage sector.
  • Q2 2024: Mersen inaugurates new graphite felt production line in France Mersen opened a new production line dedicated to graphite felt at its Saint-Bonnet-de-Mure facility, increasing its capacity to supply the European battery and furnace industries.
  • Q3 2024: Nippon Carbon Co., Ltd. announces partnership with Japanese battery manufacturer for supply of carbon felt Nippon Carbon Co., Ltd. entered into a supply partnership with a leading Japanese battery manufacturer to provide carbon felt materials for next-generation energy storage systems.
  • Q3 2024: Kureha Corporation to invest in new carbon felt R&D center in Japan Kureha Corporation announced plans to establish a new research and development center focused on advanced carbon felt materials for energy and industrial applications.
  • Q4 2024: SGL Carbon signs multi-year supply agreement for graphite felt with European battery OEM SGL Carbon secured a multi-year contract to supply graphite felt to a major European original equipment manufacturer (OEM) in the battery sector.
  • Q1 2025: Toray Industries announces executive appointment to lead carbon felt business unit Toray Industries appointed a new executive to head its carbon felt business unit, reflecting the company's strategic focus on expanding its presence in the energy storage market.
  • Q1 2025: Mersen secures contract to supply graphite felt for US-based flow battery project Mersen won a contract to supply graphite felt materials for a large-scale flow battery installation in the United States, supporting the country's renewable energy infrastructure.
  • Q2 2025: Nippon Carbon Co., Ltd. opens new carbon felt manufacturing facility in China Nippon Carbon Co., Ltd. inaugurated a new manufacturing facility in China dedicated to the production of carbon felt for industrial and energy storage applications.
  • Q2 2025: Kureha Corporation announces partnership with European research institute for advanced graphite felt development Kureha Corporation formed a partnership with a leading European research institute to co-develop next-generation graphite felt materials for high-temperature and battery applications.

Future Outlook

Carbon Felt Graphite Felt Market Future Outlook

The Carbon Felt and Graphite Felt Market is projected to grow at an 8.21% CAGR from 2024 to 2035, driven by increasing demand in energy storage and aerospace applications.

New opportunities lie in:

  • Development of high-performance thermal insulation products for industrial applications.
  • Expansion into emerging markets with tailored product offerings.
  • Investment in R&D for innovative composite materials to enhance product performance.

By 2035, the market is expected to achieve robust growth, solidifying its position in various industrial sectors.

Market Segmentation

Carbon Felt Graphite Felt Market Grade Outlook

  • Soft Felt
  • Semi-Rigid Felt
  • Rigid Felt

Carbon Felt Graphite Felt Market Application Outlook

  • High Temperature Furnace
  • Electrode
  • Filter
  • Catalytic Carrier
  • Sealing

Carbon Felt Graphite Felt Market Product Type Outlook

  • Carbon Felt
  • Graphite Felt

Carbon Felt Graphite Felt Market Raw Materials Outlook

  • Petroleum Coke
  • Polyacrylonitrile
  • Coal Tar Pitch

Report Scope

MARKET SIZE 20248.553(USD Billion)
MARKET SIZE 20259.256(USD Billion)
MARKET SIZE 203520.38(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.21% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesGrowing demand for lightweight, high-performance materials in energy storage applications drives Carbon Felt and Graphite Felt Market opportunities.
Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the Carbon Felt and Graphite Felt market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the current market valuation of the Carbon Felt and Graphite Felt Market?

As of 2024, the market valuation was 8.553 USD Billion.

What is the projected market size for the Carbon Felt and Graphite Felt Market by 2035?

The market is expected to reach a valuation of 20.38 USD Billion by 2035.

What is the expected CAGR for the Carbon Felt and Graphite Felt Market during the forecast period?

The market is anticipated to grow at a CAGR of 8.21% from 2025 to 2035.

Which companies are considered key players in the Carbon Felt and Graphite Felt Market?

Key players include Felt Technologies, SGL Carbon, Mersen, Toyo Tanso, and Graphite India Limited.

What are the primary product types in the Carbon Felt and Graphite Felt Market?

The main product types are Carbon Felt, valued at 3.4265 USD Billion, and Graphite Felt, valued at 5.1265 USD Billion.

What applications are driving the demand for Carbon Felt and Graphite Felt?

Key applications include High Temperature Furnaces, Electrode production, and Filters, with respective valuations of 2.5, 2.0, and 1.5 USD Billion.

What raw materials are predominantly used in the production of Carbon Felt and Graphite Felt?

The primary raw materials are Petroleum Coke, Polyacrylonitrile, and Coal Tar Pitch, with valuations of 2.5, 3.0, and 3.053 USD Billion.

How is the market segmented by grade for Carbon Felt and Graphite Felt?

The market is segmented into Soft Felt, Semi-Rigid Felt, and Rigid Felt, with valuations of 2.5, 3.0, and 3.053 USD Billion respectively.

What is the expected growth trajectory for the Carbon Felt and Graphite Felt Market?

The market is likely to experience substantial growth, reaching 20.38 USD Billion by 2035.

How do the valuations of Carbon Felt and Graphite Felt compare in 2025?

In 2025, Carbon Felt is projected to be valued at 8.0 USD Billion, while Graphite Felt is expected to reach 12.38 USD Billion.

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