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    Carbon Felt Graphite Felt Market

    ID: MRFR/CnM/24419-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    Carbon Felt and Graphite Felt Market Research Report By Product Type (Carbon Felt, Graphite Felt), By Application (High-Temperature Furnace, Electrode, Filter, Catalytic Carrier, Sealing), By Raw Materials (Petroleum Coke, Polyacrylonitrile, Coal Tar Pitch), By Grade (Soft Felt, Semi-Rigid Felt, Rigid Felt) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) - Forecast to 2035

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    Carbon Felt Graphite Felt Market Infographic

    Carbon Felt Graphite Felt Market Summary

    The Global Carbon Felt and Graphite Felt Market is poised for substantial growth, projected to reach 20.38 USD Billion by 2035.

    Key Market Trends & Highlights

    Carbon Felt and Graphite Felt Key Trends and Highlights

    • The market valuation is estimated at 8.55 USD Billion in 2024, indicating a robust starting point for growth.
    • A compound annual growth rate (CAGR) of 8.21% is anticipated from 2025 to 2035, reflecting increasing demand.
    • By 2035, the market is expected to expand significantly, nearly doubling its initial valuation.
    • Growing adoption of advanced materials due to their thermal resistance properties is a major market driver.

    Market Size & Forecast

    2024 Market Size 8.55 (USD Billion)
    2035 Market Size 20.38 (USD Billion)
    CAGR (2025-2035) 8.21%

    Major Players

    CTI Group, GrafTech International, Schunk, Mersen, HyComp, HEF Carbon, Ibiden, TE Connectivity, Materion Corporation, CeramTec, Doncasters, Morgan Advanced Materials, SGL Carbon, Asbury Carbon, Zoltek Companies

    Carbon Felt Graphite Felt Market Trends

    The market for carbon fiber construction is primarily driven by the growing need for strong, lightweight materials in building.

    governments are enforcing strict building codes and energy efficiency laws, which has resulted in an increase in the demand for carbon fiber-reinforced polymers (CFRP) and carbon fiber-reinforced concrete (CFRC) for structural applications.

    Furthermore, the increasing recognition of carbon fiber's environmental advantages, like its reduced carbon footprint, is propelling its use in building projects.

    There are plenty of chances for innovation and growth in this sector. A greater range of construction applications can more easily employ carbon fiber as its production costs decline.

    Technological developments in manufacturing, such robotic filament winding and automated tape laying, are increasing the economy and efficiency of carbon fiber building.

    Furthermore, there are prospects for the market to grow into specialized applications within the construction industry thanks to the development of novel carbon fiber composites with improved features.

    There have been several noteworthy developments in the carbon fiber construction business recently. The use of carbon fiber materials is rising because of the increased focus on sustainability and green building techniques.

    There is a growing trend toward the use of carbon fiber in high-rise buildings, bridges, and infrastructure projects, especially in areas with significant seismic activity and corrosive conditions.

    Additionally, the need for lightweight, adaptable carbon fiber components for off-site assembly is being driven by the trend toward modular construction and prefabrication.

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    The ongoing advancements in material science and the increasing demand for lightweight, high-performance materials are driving the evolution of the carbon felt and graphite felt market, suggesting a robust growth trajectory in various industrial applications.

    U.S. Department of Energy

    Carbon Felt Graphite Felt Market Drivers

    Growing Applications in Renewable Energy

    The Global Carbon Felt and Graphite Felt Market Industry is significantly influenced by the expanding applications of these materials in renewable energy technologies. Carbon felt is increasingly utilized in fuel cells and batteries, which are essential components of sustainable energy solutions. For instance, the use of carbon felt in proton exchange membrane fuel cells enhances performance and efficiency. As the global shift towards renewable energy sources accelerates, the demand for carbon and graphite felt in energy storage and conversion technologies is likely to increase. This trend aligns with the projected compound annual growth rate of 8.21% from 2025 to 2035, indicating a robust market outlook.

    Increasing Demand for Lightweight Materials

    The Global Carbon Felt and Graphite Felt Market Industry experiences a surge in demand for lightweight materials across various sectors, including aerospace, automotive, and energy. As industries strive for enhanced fuel efficiency and reduced emissions, carbon and graphite felt materials are increasingly favored for their lightweight properties. For instance, in the aerospace sector, the use of carbon felt in aircraft components contributes to weight reduction, thereby improving fuel efficiency. This trend is expected to drive the market significantly, with projections indicating a market value of 8.55 USD Billion in 2024, reflecting the growing preference for lightweight solutions.

    Technological Advancements in Manufacturing

    Technological advancements in the production of carbon and graphite felt are pivotal in shaping the Global Carbon Felt and Graphite Felt Market Industry. Innovations such as improved manufacturing techniques and the development of high-performance materials enhance the quality and performance of these felts. For example, advancements in thermal treatment processes have led to the production of felts with superior thermal stability and mechanical properties. These improvements not only cater to the increasing demands of high-temperature applications but also expand the potential applications of carbon and graphite felt, thereby contributing to the anticipated growth of the market, projected to reach 20.4 USD Billion by 2035.

    Regulatory Support for Sustainable Materials

    Regulatory support for sustainable materials is a crucial driver in the Global Carbon Felt and Graphite Felt Market Industry. Governments worldwide are implementing policies that encourage the use of eco-friendly materials, which includes carbon and graphite felt. These materials are often favored for their recyclability and lower environmental impact compared to traditional materials. For instance, regulations promoting the use of sustainable materials in construction and automotive sectors are likely to boost the demand for carbon felt. This regulatory environment not only supports market growth but also aligns with global sustainability goals, further enhancing the appeal of carbon and graphite felt products.

    Rising Investment in Research and Development

    Investment in research and development within the Global Carbon Felt and Graphite Felt Market Industry is on the rise, driven by the need for innovative solutions and enhanced performance characteristics. Companies are increasingly allocating resources to explore new applications and improve existing products. For example, research initiatives focusing on the integration of carbon felt in advanced composite materials are gaining traction. This investment not only fosters innovation but also positions companies to meet the evolving demands of various industries. As a result, the market is expected to benefit from these advancements, contributing to its growth trajectory in the coming years.

    Market Segment Insights

    Carbon Felt and Graphite Felt Market Product Type Insights

    The Carbon Felt and Graphite Felt Market is segmented by Product Type into Carbon Felt and Graphite Felt. The Carbon Felt segment held the largest market share in 2023 and is expected to continue to dominate the market throughout the forecast period. Carbon felt is a versatile material with a wide range of applications, including filtration, thermal insulation, and EMI shielding.

    It is made from carbon fibers that are bonded together to form a felt-like material. Carbon felt is lightweight, strong, and has a high thermal conductivity. The Graphite Felt segment is expected to grow at a faster rate than the Carbon Felt segment over the forecast period.

    Graphite felt is made from graphite fibers that are bonded together to form a felt-like material. It is like carbon felt in many ways, but it has a higher thermal conductivity and is more resistant to chemical attack.

    The Carbon Felt and Graphite Felt Market is driven by several factors, including the increasing demand for lightweight materials, the growing use of carbon fiber composites in various industries, and the increasing need for thermal insulation.

    The market is also expected to benefit from the growing awareness of the environmental benefits of Carbon Felt and Graphite Felt.

    Carbon Felt and Graphite Felt Market Application Insights

    The Application segment of the Carbon Felt and Graphite Felt Market is expected to expand significantly in the coming years. Key application segments include High Temperature Furnace, Electrode, Filter, Catalytic Carrier, and Sealing.

    In 2023, the High-Temperature Furnace segment was expected to account for the largest share of the market, driven by rising demand for high-temperature materials in industries such as aerospace, automotive, and energy.

    The Electrode segment is also expected to witness substantial growth due to increasing demand for electrodes in battery and fuel cell applications.

    The Filter segment is projected to expand at a steady pace, supported by growing demand for efficient filtration systems in various industries. The Catalytic Carrier segment is expected to witness moderate growth due to the increasing adoption of catalytic converters in automobiles and industrial processes.

    The Sealing segment is expected to experience stable growth as Carbon Felt and Graphite Felt are widely used in sealing applications in various industries.

    Carbon Felt and Graphite Felt Market Raw Materials Insights

    The raw materials segment plays a crucial role in the Carbon Felt and Graphite Felt Market. Petroleum Coke, Polyacrylonitrile, and Coal Tar Pitch are the primary raw materials used in the production of Carbon Felt and Graphite Felt.

    The Carbon Felt and Graphite Felt Market revenue is expected to reach USD 14.87 Billion by 2032, exhibiting a CAGR of 8.21% during the forecast period.

    The increasing demand for carbon fiber composites in various industries, such as aerospace, automotive, and wind energy, is driving the growth of the Carbon Felt and Graphite Felt markets.

    The market segmentation data suggests that Petroleum Coke holds a significant share of the raw materials segment, accounting for approximately 45% of the market in 2023. Polyacrylonitrile follows with a share of around 30%, while Coal Tar Pitch accounts for the remaining 25%.

    The rising adoption of carbon fiber composites in lightweight and high-performance applications is expected to fuel the demand for these raw materials in the coming years.

    Carbon Felt and Graphite Felt Market Grade Insights

    The Carbon Felt and Graphite Felt Market is segmented by Grade into Soft Felt, Semi-Rigid Felt, and Rigid Felt. Among these, the Soft Felt segment held the largest market share in 2023, accounting for nearly 45% of the Carbon Felt and Graphite Felt Market revenue.

    The growth of this segment can be attributed to the increasing demand for soft felt in various applications, such as battery separators, thermal insulation, and filtration.

    Semi-Rigid Felt is expected to witness significant growth during the forecast period, owing to its superior mechanical properties and high thermal conductivity.

    Rigid Felt is anticipated to grow at a steady pace, primarily driven by its use in high-temperature applications, such as aerospace and automotive.

    Get more detailed insights about Carbon Felt Graphite Felt Market

    Regional Insights

    Regionally, the market is segmented into North America, Europe, APAC, South America, and MEA. North America held the largest share of the market in 2023, accounting for 36.5% of the total revenue.

    The region is expected to maintain its dominance throughout the forecast period, driven by the increasing demand for Carbon Felt and Graphite Felt in various industries such as aerospace, automotive, and energy.

    Europe is the second largest market for Carbon Felt and Graphite Felt, followed by APAC. The APAC region is expected to witness the fastest growth during the forecast period, owing to the growing industrialization and urbanization in countries such as China, India, and Japan.

    South America and MEA are expected to account for a smaller share of the market, but they are expected to grow at a steady pace during the forecast period.

    Carbon Felt and Graphite Felt Market Regional

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Carbon Felt and Graphite Felt Market are constantly developing new and innovative products to meet the changing needs of their customers.

    Leading Carbon Felt and Graphite Felt Market players are investing heavily in research and development to stay ahead of the competition. As the Carbon Felt and Graphite Felt Market continues to grow, we can expect to see even more innovation and competition in the years to come.

    The Carbon Felt and Graphite Felt Market is also becoming increasingly globalized, with companies from all over the world competing for market share. This globalization is leading to increased competition and lower prices for consumers.

    A leader in the Carbon Felt and Graphite Felt Market, specializes in the manufacture and sale of carbon and graphite products. The company's products are used in a wide range of applications, including aerospace, automotive, and electronics.

    Carbon Graphite Felt Company has a strong focus on research and development, and it is constantly developing new and innovative products to meet the changing needs of its customers.

    The company has a presence, with manufacturing facilities in the United States, Europe, and Asia. Carbon Graphite Felt Company is a publicly traded company with a market capitalization of approximately $1 billion.

    A competitor in the Carbon Felt and Graphite Felt Market is also a leading manufacturer and supplier of carbon and graphite products. The company's products are used in a wide range of applications, including aerospace, automotive, and chemical processing.

    SGL Carbon has a strong focus on sustainability, and it is committed to reducing its environmental impact. The company has a presence, with manufacturing facilities in Europe, North America, and Asia. SGL Carbon is a publicly traded company with a market capitalization of approximately $1.5 billion.

    Key Companies in the Carbon Felt Graphite Felt Market market include

    Industry Developments

    • Q1 2024: SGL Carbon expands production capacity for carbon and graphite felts at Meitingen site SGL Carbon announced the expansion of its production capacity for carbon and graphite felts at its Meitingen, Germany facility, aiming to meet growing demand from battery and high-temperature insulation markets.
    • Q2 2024: Toray Industries launches new high-performance graphite felt for redox flow batteries Toray Industries introduced a new grade of high-performance graphite felt specifically designed for use in vanadium redox flow batteries, targeting the renewable energy storage sector.
    • Q2 2024: Mersen inaugurates new graphite felt production line in France Mersen opened a new production line dedicated to graphite felt at its Saint-Bonnet-de-Mure facility, increasing its capacity to supply the European battery and furnace industries.
    • Q3 2024: Nippon Carbon Co., Ltd. announces partnership with Japanese battery manufacturer for supply of carbon felt Nippon Carbon Co., Ltd. entered into a supply partnership with a leading Japanese battery manufacturer to provide carbon felt materials for next-generation energy storage systems.
    • Q3 2024: Kureha Corporation to invest in new carbon felt R&D center in Japan Kureha Corporation announced plans to establish a new research and development center focused on advanced carbon felt materials for energy and industrial applications.
    • Q4 2024: SGL Carbon signs multi-year supply agreement for graphite felt with European battery OEM SGL Carbon secured a multi-year contract to supply graphite felt to a major European original equipment manufacturer (OEM) in the battery sector.
    • Q1 2025: Toray Industries announces executive appointment to lead carbon felt business unit Toray Industries appointed a new executive to head its carbon felt business unit, reflecting the company's strategic focus on expanding its presence in the energy storage market.
    • Q1 2025: Mersen secures contract to supply graphite felt for US-based flow battery project Mersen won a contract to supply graphite felt materials for a large-scale flow battery installation in the United States, supporting the country's renewable energy infrastructure.
    • Q2 2025: Nippon Carbon Co., Ltd. opens new carbon felt manufacturing facility in China Nippon Carbon Co., Ltd. inaugurated a new manufacturing facility in China dedicated to the production of carbon felt for industrial and energy storage applications.
    • Q2 2025: Kureha Corporation announces partnership with European research institute for advanced graphite felt development Kureha Corporation formed a partnership with a leading European research institute to co-develop next-generation graphite felt materials for high-temperature and battery applications.

    Future Outlook

    Carbon Felt Graphite Felt Market Future Outlook

    The Global Carbon Felt and Graphite Felt Market is poised for growth at 8.21% CAGR from 2025 to 2035, driven by advancements in energy storage, aerospace applications, and industrial insulation.

    New opportunities lie in:

    • Develop innovative carbon felt composites for enhanced thermal performance in aerospace.
    • Expand production capabilities to meet rising demand in renewable energy sectors.
    • Leverage advanced manufacturing technologies to reduce costs and improve product quality.

    By 2035, the market is expected to exhibit robust growth, reflecting increased adoption across diverse industries.

    Market Segmentation

    Carbon Felt and Graphite Felt Market Grade Outlook

    • Soft Felt
    • Semi-Rigid Felt
    • Rigid Felt

    Carbon Felt and Graphite Felt Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa

    Carbon Felt and Graphite Felt Market Application Outlook

    • High-Temperature Furnace
    • Electrode
    • Filter
    • Catalytic Carrier
    • Sealing

    Carbon Felt and Graphite Felt Market Product Type Outlook

    • Carbon Felt
    • Graphite Felt

    Carbon Felt and Graphite Felt Market Raw Materials Outlook

    • Petroleum Coke
    • Polyacrylonitrile
    • Coal Tar Pitch

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 8.55(USD Billion)
    Market Size 2025 9.26(USD Billion)
    Market Size 2035 20.38 (USD Billion)
    Compound Annual Growth Rate (CAGR) 8.21% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled CTI Group, GrafTech International, Schunk, Mersen, HyComp, HEF Carbon, Ibiden, TE Connectivity, Materion Corporation, CeramTec, Doncasters, Morgan Advanced Materials, SGL Carbon, Asbury Carbon, Zoltek Companies
    Segments Covered Product Type, Application, Raw Materials, Grade, Regional
    Key Market Opportunities 1 Growing demand for aerospace materials 2 Increasing uses in high-temperature applications 3 Rising need for composite materials 4 Government initiatives for renewable energy 5 Industrial expansion in emerging economies
    Key Market Dynamics Growing demand for high-temperature applications Rising adoption in aerospace and automotive industries Technological advancements Increasing awareness of environmental regulations Expanding renewable energy sector
    Countries Covered North America, Europe, APAC, South America, MEA
     

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    FAQs

    What is the market size of the Carbon Felt and Graphite Felt Market?

    Carbon Felt Graphite Felt Market is expected to grow with a CAGR of 8.21% in the period 2025-2035

    Which region is expected to dominate the Carbon Felt and Graphite Felt Market?

    Asia-Pacific is anticipated to lead the Carbon Felt and Graphite Felt Market owing to the increasing demand for carbon and graphite felt in various industries, including automotive, aerospace, and electronics.

    What are the key drivers of the Carbon Felt and Graphite Felt Market?

    The growth of the Carbon Felt and Graphite Felt Market is primarily attributed to the rising demand for lightweight and high-performance materials in various end-use industries. Additionally, increasing government regulations on emission reduction and environmental sustainability are driving the adoption of Carbon Felt and Graphite Felt as alternatives to traditional materials.

    What are the major applications of Carbon Felt and Graphite Felt?

    Carbon Felt and Graphite Felt find applications in a wide range of industries, including automotive, aerospace, electronics, energy, and environmental protection. They are used in the manufacturing of brake pads, gaskets, seals, thermal insulation, and filtration systems.

    Who are the key competitors in the Carbon Felt and Graphite Felt Market?

    Some of the prominent players operating in the Carbon Felt and Graphite Felt Market include SGL Carbon, GrafTech International, Morgan Advanced Materials, Asbury Graphite Mills, and Toyo Tanso.

    What is the expected growth rate of the Carbon Felt and Graphite Felt Market?

    Carbon Felt Graphite Felt Market is projected to grow at a CAGR of 8.21% during the forecast period, 2025-2035

    What are the challenges faced by the Carbon Felt and Graphite Felt Market?

    The Carbon Felt and Graphite Felt Market faces challenges related to the high cost of raw materials, stringent environmental regulations, and intense competition from alternative materials.

    What are the opportunities for growth in the Carbon Felt and Graphite Felt Market?

    Opportunities for growth in the Carbon Felt and Graphite Felt Market lie in the expanding applications in emerging industries, such as renewable energy and electric vehicles.

    What are the key trends shaping the Carbon Felt and Graphite Felt Market?

    Key trends shaping the Carbon Felt and Graphite Felt Market include the increasing adoption of lightweight materials, the growing demand for high-performance materials, and the focus on sustainable manufacturing processes.

    What is the impact of COVID-19 on the Carbon Felt and Graphite Felt Market?

    The COVID-19 pandemic had a moderate impact on the Carbon Felt and Graphite Felt Market, leading to temporary disruptions in supply chains and manufacturing operations. However, the market is expected to recover and continue its growth trajectory in the post-pandemic period.

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