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    Oil Gas Waste Heat Recovery Market

    ID: MRFR/E&P/4447-HCR
    100 Pages
    Anshula Mandaokar
    October 2025

    Oil and Gas Waste Heat Recovery Market Research Report Information By Sector (Upstream, Midstream, Downstream), By Application (Thermal, Electricity, Power Generation), By Equipment (Heat Exchangers, Boilers, Heat Recovery, Steam Generators, Turbines) And By Region (North America, Europe, Asia-Pacific, And Rest Of The World) –Market Forecast Till 2035

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    Oil Gas Waste Heat Recovery Market Infographic
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    Oil Gas Waste Heat Recovery Market Summary

    As per Market Research Future Analysis, the Global Oil and Gas Waste Heat Recovery Market was valued at USD 12.58 Billion in 2024 and is projected to reach USD 25.13 Billion by 2035, growing at a CAGR of 6.49% from 2025 to 2035. Key drivers include government initiatives for energy efficiency and rising industrialization, alongside a growing emphasis on reducing carbon footprints. The market is segmented into upstream, midstream, and downstream sectors, with the downstream segment expected to significantly impact market growth. The thermal application segment is anticipated to be the fastest-growing, while steam generation equipment dominates the market.

    Key Market Trends & Highlights

    The market is witnessing several key trends driving its growth.

    • Government regulations promoting energy efficiency are boosting the WHR sector.
    • The thermal segment is expected to grow rapidly, driven by extensive heat exchange installations.
    • North America is projected to dominate the market due to rising fuel prices and government support.
    • Asia-Pacific is expected to grow at the fastest CAGR, fueled by energy-intensive industries.

    Market Size & Forecast

    2024 Market Size USD 12.58 Billion
    2035 Market Size USD 25.13 Billion
    CAGR (2024-2035) 6.49%

    Major Players

    Key players include Siemens AG (Germany), Mitsubishi Heavy Industries Ltd. (Japan), Echogen Power Systems Inc. (U.S), and ABB Ltd. (Switzerland).

    Oil Gas Waste Heat Recovery Market Trends

    Rising emphasis on reducing carbon footprint drives market growth.

    Market CAGR for oil and gas waste heat recovery is being driven by the rising focus on reducing carbon footprint. The growing importance of energy conservation paired with severe environmental laws around the world will enhance market size. Only a few of the energy-intensive industries with significant waste heat recovery potential are petroleum refining, cement, glass, heavy metal processing, and chemical production. 

    WHR systems are likely to become more important in the coming years due to their capacity to reduce running costs while also producing onsite energy and heat. Government regulations aiming at reducing carbon emissions while boosting energy efficiency will drive growth in the WHRS sector. Continuous technological developments have significantly enhanced productivity while decreasing device costs, imitating business growth. Furthermore, growing market awareness of environmental conservation and efficient waste heat utilisation will boost the industry's potential.

    Waste heat recovery systems are used for plant process heating, combustion air pre-heating, boiler feed water pre-heating, steam ejectors, ORC generators, and building comfort heat. Waste heat is frequently inefficient in terms of temperature. Making the most of the available heat might be tough. In these cases, ORC technology may give an additional benefit by improving overall plant performance. This normally useless energy is converted into electricity by the ORC gadget. 

    In addition, commercial and other businesses generate a significant amount of waste heat in the energy system. Many businesses are utilising heat recovery systems to recover this energy and reduce energy loss, and so the rising industrialisation is a major factor fueling the waste heat recovery system market demand. Thus, driving the oil and gas waste heat recovery market revenue.

    The increasing emphasis on energy efficiency and sustainability within the oil and gas sector suggests a growing adoption of waste heat recovery technologies, which may play a pivotal role in reducing operational costs and environmental impact.

    U.S. Department of Energy

    Oil Gas Waste Heat Recovery Market Drivers

    Market Growth Projections

    The Global Oil and Gas Waste Heat Recovery Market Industry is poised for substantial growth, with projections indicating a market size of 12.6 USD Billion in 2024 and an anticipated increase to 25.1 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate of 6.49 percent from 2025 to 2035. Such projections highlight the increasing recognition of waste heat recovery as a viable solution for energy efficiency and sustainability in the oil and gas sector. The market's expansion reflects a broader trend towards optimizing energy use and reducing environmental impact across the industry.

    Technological Advancements

    Technological advancements are significantly impacting the Global Oil and Gas Waste Heat Recovery Market Industry. Innovations in heat recovery technologies, such as organic Rankine cycle systems and advanced heat exchangers, are enhancing the efficiency and effectiveness of waste heat recovery processes. These advancements not only improve the performance of existing systems but also reduce the costs associated with implementation. As companies seek to optimize their operations, the adoption of these cutting-edge technologies is likely to increase. This trend is expected to contribute to the market's growth trajectory, aligning with the overall increase in investment in waste heat recovery solutions.

    Increasing Energy Efficiency

    The Global Oil and Gas Waste Heat Recovery Market Industry is driven by the pressing need for enhanced energy efficiency within the sector. Companies are increasingly recognizing the potential of waste heat recovery systems to capture and utilize excess heat generated during operations. This not only reduces energy consumption but also lowers operational costs. For instance, the implementation of waste heat recovery systems can lead to energy savings of up to 30 percent in some facilities. As the market is projected to reach 12.6 USD Billion in 2024, the focus on energy efficiency is likely to propel further investments in waste heat recovery technologies.

    Rising Environmental Concerns

    Growing environmental concerns are increasingly influencing the Global Oil and Gas Waste Heat Recovery Market Industry. As public awareness of climate change and environmental degradation rises, stakeholders are compelled to adopt cleaner technologies. Waste heat recovery systems offer a viable solution by reducing emissions and improving overall sustainability. For instance, the integration of these systems can lead to a reduction in carbon emissions by approximately 20 percent in certain operations. This shift towards sustainability is expected to drive market growth, with a projected compound annual growth rate of 6.49 percent from 2025 to 2035.

    Regulatory Support and Incentives

    Government regulations and incentives play a crucial role in shaping the Global Oil and Gas Waste Heat Recovery Market Industry. Many countries are implementing stringent regulations aimed at reducing greenhouse gas emissions and promoting sustainable practices. For example, the introduction of tax credits and grants for companies investing in waste heat recovery technologies encourages adoption. This regulatory landscape not only fosters innovation but also enhances the economic viability of waste heat recovery projects. As a result, the market is expected to grow significantly, with projections indicating a rise to 25.1 USD Billion by 2035, driven by supportive policies.

    Growing Demand for Renewable Energy

    The increasing demand for renewable energy sources is a significant driver of the Global Oil and Gas Waste Heat Recovery Market Industry. As the energy landscape shifts towards sustainability, the integration of waste heat recovery systems becomes essential in maximizing energy output from existing resources. These systems can complement renewable energy initiatives by providing additional energy without increasing fossil fuel consumption. The synergy between waste heat recovery and renewable energy projects is likely to enhance market growth, as stakeholders seek to optimize energy production while minimizing environmental impact.

    Market Segment Insights

    Oil and Gas Waste Heat Recovery Sector Insights

    The Oil and Gas Waste Heat Recovery Market segmentation, based on sector includes upstream, midstream and downstream. The downstream segment is expected to have a significant impact on the oil and gas exhaust heat retrieval market through 2032. The downstream region includes refineries and elements, which generate a substantial amount of exhaust power during their tasks, offering an additional benefit of employing exhaust power.

    Figure1: Oil and Gas Waste Heat Recovery Market, by Sector, 2022 & 2032 (USD Billion)

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Oil and Gas Waste Heat Recovery Application Insights

    The Oil and Gas Waste Heat Recovery Market segmentation, based on application, includes thermal, electricity power generation. The thermal segment is expected to be the fastest-growing implementation segment for the oil and gas exhaust heat recovery market in 2022. The recovery of exhaust thermal waste is exceedingly meticulous and is used automatically for heating and condensation. During the forecast period, extensive heat exchange installations among key end users are expected to leverage the appliance segment in the exhaust gas recovery market.

    Oil and Gas Waste Heat Recovery Equipment Insights

    The Oil and Gas Waste Heat Recovery Market segmentation, based on equipment, includes heat exchangers, boilers, heat recovery, steam generators, turbines. In 2022, steam generation was the market's dominating application segment, owing to the increased demand across various developed and under development countries. The generation of steam from WHS is critical to many end-use industries and will be a major source of WHRS power generation in the future.

    Get more detailed insights about Oil and Gas Waste Heat Recovery Market Research Report – Forecast to 2032

    Regional Insights

    By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The North American Oil and Gas Waste Heat Recovery Market area will dominate this market, as fuel prices rise, government programmes and efforts to promote industrial energy efficiency all contribute to market growth in this area. Companies seek alternative energy sources in order to reduce their carbon footprint and accomplish sustainability goals. Furthermore, governments in North America are promoting the use of waste heat recovery through tax breaks, subsidies, and restrictions.

    Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

    Figure2: Oil And Gas Waste Heat Recovery Market Share By Region 2022 (USD Billion)

    Oil And Gas Waste Heat Recovery Market Share By Region

    Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

    Europe Oil and Gas Waste Heat Recovery Market accounts for the second-largest market share due to the growing awareness of WHR systems, combined with European Union measures to generate energy from waste, has been a crucial driving factor for regional expansion. Further, the German Oil and Gas Waste Heat Recovery Market held the largest market share, and the UK Oil and Gas Waste Heat Recovery Market was the fastest growing market in the European region

    The Asia-Pacific Oil and Gas Waste Heat Recovery Market are expected to grow at the fastest CAGR from 2023 to 2032. This is due to rising awareness of the benefits of waste heat recovery, such as cost savings and sustainability, as well as the increase of energy-intensive industries such as steel manufacture, are driving regional market growth. Moreover, China’s Oil and Gas Waste Heat Recovery Market held the largest market share, and the Indian Oil and Gas Waste Heat Recovery Market was the fastest growing market in the Asia-Pacific region.

    Key Players and Competitive Insights

    Leading market players are investing heavily in research and development in order to expand their product lines, which will help the Oil and Gas Waste Heat Recovery Market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, Oil and Gas Waste Heat Recovery industry must offer cost-effective items.

    Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the Oil and Gas Waste Heat Recovery industry to benefit clients and increase the market sector. In recent years, the Oil and Gas Waste Heat Recovery industry has offered some of the most significant advantages to medicine. Major players in the Oil and Gas Waste Heat Recovery Market, including Siemens AG (Germany), Mitsubishi Heavy Industries Ltd. (Japan), Echogen Power Systems Inc. (U.S), Econotherm Ltd (U.K) and others, are attempting to increase market demand by investing in research and development operations.

    ABB Ltd. is a Swedish-Swiss enterprise headquartered in Zürich, Switzerland. ASEA Brown Boveri was created in 1988 when Sweden's Allmänna Svenska Elektriska Aktiebolaget (ASEA) and Switzerland's Brown, Boveri & Cie amalgamated to form ASEA Brown Boveri, afterwards abbreviated to ABB. Both firms were founded in the late 1800s and were major makers of electrical equipment, a business in which ABB is still involved today. Since then, the company has grown into robotics and automation technology. In March 2020, ABB announced the sale of its solar inverter business to Fimer, an Italian solar inverter maker.

    The purchase comprises all of ABB's production and research and development facilities in Finland, Italy, and India, as well as 800 people spread across 26 countries.

    Siemens is a German multinational conglomerate and Europe's largest industrial manufacturing firm. Its headquarters are in Munich, and it has a number of foreign branch offices. The company's primary divisions are Digital Industries, Smart Infrastructure, Mobility, Healthcare (named Siemens Healthineers), and Financial Services. 

    The firm is a notable manufacturer of medical diagnostics equipment; its medical health-care segment, which accounts for around 12% of total revenues, is the corporation's second-most lucrative unit after the industrial automation division. In October 2022, Siemens has established a strategic cooperation with Volta Trucks, a Swedish electric commercial vehicle manufacturer, to deploy and scale eMobility charging infrastructure in order to ease the transition to fleet electrification.

    Key Companies in the Oil Gas Waste Heat Recovery Market market include

    Industry Developments

    In September 2022,Transitional Energy and ElectraTherm signed a Letter of Intent to collaborate on transforming heat waste in the oil and gas industry into electricity. Transitional Energy built a unique system that uses ElectraTherm's ORC technology to generate power from thermal energy generated in the oil and gas industry.

    In September 2022,HeatPower 300 Maritime is a new waste heat recovery technology by Climeon. It was created by maritime engineers to improve energy efficiency in the shipping industry by turning waste heat into clean energy, cutting CO2 emissions, lowering fuel usage, and assisting with compliance with stricter environmental standards.

    In February 2021,Echogen Power System, a leader in the development of supercritical carbon dioxide-based power and energy storage systems, has achieved a significant milestone. Simens Energy, which licenced Ecogen's patented technology, announced the signing of an agreement to build the world's first SCO2 power plant, which will transform waste heat from a gas turbine into emission-free electricity.

    In 2023, the Government of India Ministry of Power established a specialized Centre of Excellence, UTPRERAK, in order to encourage industrial uptake of green technologies and improve countries’ participation in global energy transition.

    Strategically, Swiss industrial group ABB Ltd. took minority stakes in UK-based climate tech start-up Tallarna Limited during November 2022. The point of this purchase was to extend ABB’s portfolio with user-friendly energy management technologies and support its Smart Power unit’s digital product line.

    On October 13, 2022, Mitsubishi Heavy Industries Marine Machinery & Equipment Co., Ltd designed WHR-ORC system, which is an advanced waste heat recovery system based on Organic Rankine Cycle (ORC) technology. This innovative development addresses the decline in the utilization of waste heat from main engines as fuel efficiency moves up; it contributes to energy efficiency in large vessels.

    SAI Tech revealed new liquid cooling bitcoin mining containers for overclocking flexibility in September 2022; SAI Tech CEO Arthur Lee added that these containers were equipped with a waste heat recovery system. “Tankbox and Rackbox are compatible with all air-cooling and liquid-cooling miners on the market with our unique waste heat recovery capability”.

    Lafarge Emirates Cement announced its intention to construct an organic Rankine cycle (ORC) waste heat recovery (WHR) plant at its cement manufacturing facility located in Fujairah by August 2022.

    For example, ORCAN ENERGY AG signed a long-term supply agreement with North American supplier ICE Thermal Harvesting (ICE) already during February 2022 when it became a waste heat provider. To collect waste heat for use in ICE’s power systems, they delivered 15 Organic Rankine cycles.

    Transitional Energy entered into partnership agreements with ElectraTherm who turned oil and gas waste heat into electricity from which virtually no one figured out how to benefit economically earlier than 2022. This followed a successful demonstration of producing geothermal energy from an oil field, indicating the potential market for novel waste heat recovery solutions.

    In 2022, ORCAN ENERGY AG, signed a long-term supply agreement with North American supplier ICE Thermal Harvesting (ICE) already when it became a waste heat provider. ORCAN provided 15 Organic Rankine cycle units to collect waste heat for use in ICE’s power systems.

    Future Outlook

    Oil Gas Waste Heat Recovery Market Future Outlook

    The Oil and Gas Waste Heat Recovery Market is poised for growth at 6.49% CAGR from 2025 to 2035, driven by regulatory support, technological advancements, and increasing energy efficiency demands.

    New opportunities lie in:

    • Develop integrated waste heat recovery systems for offshore platforms.
    • Invest in advanced materials for enhanced thermal efficiency.
    • Create software solutions for real-time monitoring and optimization of waste heat recovery processes.

    By 2035, the market is expected to achieve substantial growth, reflecting a robust demand for sustainable energy solutions.

    Market Segmentation

    Oil and Gas Waste Heat Recovery Regional Outlook

    North America
    • US
    • Canada

    Oil and Gas Waste Heat Recovery Market By Sector Outlook

    • Upstream
    • Midstream
    • Downstream

    Oil and Gas Waste Heat Recovery Market By Equipment Outlook

    • Heat Exchangers
    • Boilers
    • Heat Recovery
    • Steam Generators
    • Turbines

    Oil and Gas Waste Heat Recovery Market By Application Outlook

    • Thermal
    • Electricity
    • Power Generation

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 12.58 Billion
    Market Size 2035 25.13 (Value (USD Billion))
    Compound Annual Growth Rate (CAGR) 6.49% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2018- 2022
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Sector, Application, Equipment, and Region
    Geographies Covered North America, Europe, Asia Pacific, and the Rest of the World
    Countries Covered The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil
    Key Companies Profiled  ABB Ltd. (Switzerland), Ormat Technologies (U.S), General Electric Company (U.S), China Energy Recovery (China), Bono Energia (Italy), HRS (U.K), Harbin Electric Company Limited (China), Dongfang Electric Corporation (China), Amec Foster Wheeler (U.K), Siemens AG (Germany), Mitsubishi Heavy Industries Ltd. (Japan), Echogen Power Systems Inc. (U.S), Econotherm Ltd (U.K), Thermax Limited (U.K), and Cool Energy, Inc. (U.S)
    Key Market Opportunities Progressive Oil and Gas Recovery.
    Key Market Dynamics Increasing industrialisation Initiatives of the government to promote energy-efficient solutions.
    Market Size 2025 13.40 (Value (USD Billion))

    Market Highlights

    Author
    Anshula Mandaokar
    Team Lead - Research

    Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

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    FAQs

    How much is the Oil and Gas Waste Heat Recovery Market?

    The Oil and Gas Waste Heat Recovery Market size was valued at USD 11.7 Billion in 2023.

    What is the growth rate of the Oil and Gas Waste Heat Recovery Market?

    The market is projected to grow at a CAGR of 6.49% during the forecast period, 2024-2032.

    Which region held the largest market share in the Oil and Gas Waste Heat Recovery Market?

    North America had the largest share in the market

    Who are the key players in the Oil and Gas Waste Heat Recovery Market?

    The key players in the market are Siemens AG (Germany), Mitsubishi Heavy Industries Ltd. (Japan), Echogen Power Systems Inc. (U.S), Econotherm Ltd (U.K).

    Which sector led the Oil and Gas Waste Heat Recovery Market?

    The downstream category dominated the market in 2022.

    Which Application had the largest market share in the Oil and Gas Waste Heat Recovery Market?

    The thermal had the largest share in the market.

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